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1d. Lift Station 24 Improvements: Approve Quote4 CITY OF CHANHASSEN 7700 Market Boulevard PO Box 147 Chanhassen, MN 55317 Administration Phone: 952.227.1100 Fax: 952.227.1110 Building Inspections Phone: 952.227.1180 Fax: 952.227.1190 Engineering Phone: 952.227.1160 Fax: 952.227.1170 Finance Phone: 952.227.1140 Fax: 952.227.1110 Park & Recreation Phone: 952.227.1120 Fax: 952.227.1110 Recreation Center 2310 Coulter Boulevard Phone: 952.227.1400 Fax: 952.227.1404 Planning & Natural Resources Phone: 952.227.1130 Fax: 952.227.1110 Public Works 1591 Park Road Phone: 952.227.1300 Fax: 952.227.1310 Senior Center Phone: 952.227.1125 Fax: 952.227.1110 Web Site wwadchanhassen,mn,us 1 c�. MEMORANDUM TO: Todd Gerhardt, City Manager FROM: Paul Oehme, Director of Public Works /City Engineer DATE: May 10, 2010 !J SUBJ: Lift Station No. 24 Controls & SCADA Improvements: Approve Quote PROPOSED MOTION "The City Council approves a quote in the amount of $56,964.30 to Quality Flow Systems, Inc. for controls and SCADA improvements at Lift Station 24." City Council approval requires a simple majority vote of the City Council present. BACKGROUND On March 22, 2010, the Council approved a quote for replacement of two pumps and electrical controls for pumps. On February 9, 2010, the Council approved the purchase of two pumps and piping for this lift station. The total expenditures of equipment purchased for this lift station over the last year has been $148,813.79. DISCUSSION Lift Station 24 is the largest lift station in the City. This station needs to be in good repair due to the amount of flow and run time it experiences. The station has four new pumps which are 65 hp. Staff has reviewed the needs of the station and is requesting its controls and human - machine interface (HMI) be replaced. The lift station's current control system is the original system that was installed with the station in 1990. The current system is dated and does not interface with the city's SCADA system or variable frequency drives, in a way that is currently necessary. The new controls for Lift Station 24 would present more data to the operator on site, allowing for better troubleshooting and display data for operational efficiencies. The upgrade would also allow this critical infrastructure to be controlled remotely using the existing SCADA system. It would also allow the station's 2 wet wells to run independently of the each other, control pump alterations, and tie in the building's security system to SCADA. gAeng \public \pw055 - lift stations (general) \bkg 051010 - Is24 controls and scada.doc Chanhassen is a Community for Life - Providing for Today and Planning for Tomorrow Todd Gerhardt Lift Station No. 24: Approve Quote May 10, 2010 Page 2 The quotes received include: • Supervisory panel. • Two (2) controllers for the four VFD's. • Specific programming for four pumps, master SCADA modifications, reports modifications and graphics modifications. • Two (2) submersible transducers allowing for independent read of each wet well. • Installation and training. Staff has received two quotes for this work as follows: 1 I stern I c - �:.. .. I _ :.... $56,964.38 $63,847.13 Funding for replacement of this control and SCADA improvements will come out of the 2010 Lift Station Rehabilitation CEP project. The total expenditure for improvements to Lift Station 24 from CEP expenditures is $205,778.09. Staff had budgeted $225,000 for all the improvements. This is the last mechanical and electrical improvement staff is proposing for this lift station. Attachment: CEP Sheet c: Kevin Crooks, Utility Superintendent g:\eng \public \pw055 - lift stations (general) \bkg 051010 - Is24 controls and scada.doc Capital Improvement Program City of Chanhassen,. MN Project # SS -017 Project Name Sanitary Lift Station Rehabilitation Program Account #1 701- 7025 -4751 Account #2 Account #3 Account #4 2010 thru 2014 Department Sanitary Sewer Improvements Contact Paul Oehme Type Improvement Useful Life Unassigned Category Utilities Priority n/a Descrip Total Project Cost: $545,000 The sanitar lift station rehabilitation program is designed to minimize sewer backups and emergency calls due to failed lift station equipment. The City currently maintains 31 lift stations. Many of these lift stations are high service pumps and need frequent servicing. The program will service or replace pumps, pipe gallery, and electrical components as needed. The proposed lift stations scheduled for improvements over the next 5 years are as follows: 2010 - #24 2011 - #10 and #11 2012 - #16 and #21 2013 - #1, #22 and #25 2014 - #23 Justification - neauce emergency calls and potential sewer backups. Prior Expenditures 2010 2011 2012 75,000 Maintenance 2013 2014 ,000 Total 225,000 90,000 50,000 65,000 40 470,000 Total Total 225,000 90,000 50,000 65 000 40,000 470,000 Prior Funding Sources 2010 2011 2012 2013 2014 Total 75,000 Sewer Utility Fund 225 000 90,000 50,000 65,000 40,000 470,000 Total Total 225,000 90 50,000 65,000 40,000 470,000 Budget Impact/Other