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1e. 2011 Sanitary Sewer Rehab Projects: Award Construction Contractto MEMORANDUM CITY TO: Paul Oehme, Director of Public Works /City Engineer C11tl lI11H►J�J�11 FROM: Joseph Shamla, Project Engineer liAlV lV 7700 Market Boulevard DATE: May 9, 2011 PO Box 147 SUBJ: 2011 Sanitary Sewer Rehabilitation (UI) Project Nos. 11 -02 -1 and Chanhassen, MN 55317 11 -02 -2: Award Construction Contracts Administration Phone: 952.227.1100 Fax: 952.227. 1110 Building Inspections Phone: 952.227.1180 Fax: 952.227.1190 Engineering Phone: 952.227.1160 Fax: 952.227.1170 PROPOSED MOTION "The City Council awards a construction contract for the 2011 Sanitary Sewer Rehabilitation (UI) Project 11 -02 -1 to Insituform Technologies USA, Inc. in the amount of $99,801.15 and a contract for Project 11 -02 -2 to Parrott Contracting, Inc. in the amount of $27,934.95 ." City Council approval requires a simple majority vote of the City Council present. DISCUSSION ie, 01 Finance For this year's Inflow /Infiltration project, staff is recommending pipe lining and replacement Phone: 952.227,1140 of a manhole near the Chanhassen Village Apartments. This sewer pipe was constructed in Fax: 952.227.1110 1971 and is an 18" diameter reinforced concrete pipe (RCP). Major infiltration is present due to the loss of structural strength in the pipe, thus allowing ground water to enter. The cause Park & Recreation of the deterioration of the pipe is sewer gas (hydrogen sulfide corrosion). When hydrogen Phone: 952,227.1120 sulfide is released by sewer effluent, it reacts with the concrete and deteriorates the concrete Fax: 952.227.1110 and steel reinforcement. A map showing proposed repair areas is attached. Recreation Center 2310 Coulter Boulevard Phone: 952.227.1400 Fax: 952.227.1404 Planning & Natural Resources Phone: 952.227.1130 Fax: 952.2271110 Public Works 1591 Park Road Phone: 952.227.1300 Fax: 952.227.1310 Senior Center Phone: 952.227.1125 Fax: 952227.1110 Web Site www.ci.chanhassen.mn.us The City has televised this section of sewer pipe and is recommending - _ — ' Sewer gas damaged pipe section. pipe lining and moving of MfI 23- 172. Staff reviewed several options to fix the deteriorated pipe. The options considered were open cut and replacement of the entire -L pipe with PVC pipe, directional r` bore a new pipe, pipe bursting and° pipe lining. In staff's x� recommendation, the most cost -' effective, long -term fix with the least amount of disruption is to line the pipe with a structural strength liner which is reinforced with a resin. The proposed lining project will use the existing pipe as a form and create a new pipe without removing any soil. A benefit to pipe lining is that it is composed of a material which isresistant to hydrogen sulfide and will add structural strength equal to a new pipe. The liner has the structural integrity and longevity of PVC pipe. The City lined RCP off Lyman Boulevard in 2009 using the same product. Chanhassen is a Community for Life - Providing for Today and Planning for Tomorrow Paul Oehme 2011 Sanitary Sewer Rehabilitation Projects May 9, 2011 Page 2 The project also proposes to replace MH 23 -172 at the north end of the project. This manhole is the discharge point for Lift Station #10 and Lift Station #12 which picks up the flows from most of the properties on the west side of Lotus Lake. The reason for replacing this manhole is due to lack of access and to better separate the forcemain flows from a private property service which discharges in the manhole. Current access is not possible due to the inside drop of the forcemain. The new manhole will allow for a backflow preventer to be installed in the manhole for the 4" sewer service. Two alternates were considered while quoting this project. Alternate #1 was included so that a price is available if our pumps are unable to bypass the lined section. It is not anticipated that Alternate #1 will be needed. Alternate #2 was pricing for rehabilitating two manholes in the area in need of repair. Staff believes that this work can be completed in the future for a lower price. On April 28, 2011 at 2:00 p.m., quotes were received and opened. The quotes and engineer's opinion of cost are shown below: No. 11 -02 -1 —Pipe Lini Engineer Opinion of Cost $84,700.00 $6,500.00 $4,850.00 $96,050.00 Insituform Technologies USA, Inc. $99,801.15* $19,253.80 $11,409.00 $130,463.95 Lametti & Sons, Inc. $147,730.00 $19,000.00 $7,196.00 $173,926.00 GM Contracting, Inc. $237,712.57 $9,848.22 $8,336.00 $255,896.79 * Notes recommended items to be awarded There are two reasons why the price is higher than anticipated. The condition of the pipe influenced the time allotted for the contractor to complete the project. Another reason may be due to a recent letter the City received from suppliers on a major increase in the price of material. The low bidder for this project was Insituform Technologies USA, Inc. This contractor constructed a 2l" liner in the City in 2009, their work was acceptable. Citv Proiect No. 11 -02 -2 —Manhole Engineer Opinion of Cost $37,534.00 Parrott Contracting Inc. $27,934.95* GM Contracting Inc. $37,109.79 Kusske Construction Company $38,195.40 Mincer Construction Inc. $42,170.90 * Notes recommended items to be awarded The low,bidder for this project was Parrott Contracting. This contractor has completed similar work in the City and - their work is-acceptable. Funding for this project has been budgeted for in the 2011 CIP, Project SS -012, and will be paid for by the Sewer Utility fund. The amount budgeted for 2011 is $200,000. All the work associated with this project is eligible for offsetting the MCES surcharge. Attachments: 1. 2011 Sanitary Sewer Rehabilitation Project Location Map 2. CIP Page SS -12 G:\ENG\PUBLIC \_2011 PROJECTS \11 -02 -1 Chanhassen Village Apts Pipe Lining\ Award Const. Contract 050911 1 15, Regular Pipe G: /ENG /Jo1een /EngProj /Joe /1 &1 200 100 0 200 Feet City Project 11 -02 N 18" RCP 1 8" DIP Force Main f 1 1 1 E Capital Improvement Program 2011 Mru 2015 City of Chanhassen, MN Project # SS -012 Project Name Inflow and Infiltration Abatement Account #1 701-7024-4751 Account #3 Account #2 Account #4 Department Sanitary Sewer Improvements Contact PaulOehme Type Improvement Useful Life Unassigned Category Utilities Priority n/a Description I This annual project includes televising, repairs and rehabilitation of existing sanitary sewer. The program also detects and eliminates points of entry of ground water and surface water into the City sanitary sewer system. Projects have been identified from the 2006 Inflow and Infiltration Report. The projects were reviewed by Metropolitan Council and approved in lieu of surcharge fees. Justification City staff has identified numerous older sewer lines that are in need of repair. The City of Chanhassen pays the Metropolitan Council for sewage treatment. Those payments are based on the amount of flow generated by the City of Chanhassen. Surface water and ground water that makes its way into the system either through breaks, displaced joints, manhole covers, or private connections to the system increase the amount charged to the City for sewage disposal and increasing the load on the City's lift stations. Also, MCES would place a surcharge on the annual charge if the City was not actively trying to reduce the inflow and infiltration problem. Prior Expenditures 2011 2012 2013 2014 2 Total 400,000 1 Maintenance 200,000 75,000 75,000 75,000 75,000 500,000 Total Total 200,000 75,000 75,000 75,000 75,000 500,000 Prior Funding Sources 2011 2012 2013 2014 2015 Total 400,000 Sewer Utility Fund 200,000 75,000 75,000 75,000 75,000 500,000 Total Total 200,000 75,000 75,000 75,000 75,000 500,000 efforts may decrease operational costs, MCES fees and emergency call outs. It is also the City's intent to use connection charges to help fund those costs. It is the City's belief that as new customers come on line those connection fees should help fund future infiltration problems. W