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6.5 Emergency repairs to Life Station No. 1 CITY o --� 1 i 4 CHANHASSEN 690 COULTER DRIVE • P.O. BOX 147 • CHANHASSEN, MINNESOTA 55317 (612) 937-1900 • FAX (612) 937-5739 MEMORANUMj!.2+ TO: Don Ashworth, City Manager F FROM: Charles Folch, Asst. City Engineer ' DATE: April 17, 1991 wPgY 4/-22-�'/ SUBJ: Emergency Repairs and Upgrade, Lift Station No. 1 PW 055a Over the past few years the City has experienced a number of mechanical problems ' with Lift Station No. 1 located in the Sunrise Hills Beach Lo These problems have ranged from broken motor shafts and to 4 .ut motors and broken propellers. The frequency and .f these pro• and the asso- ciated repair costs have been steadily increasing. The primary problem with this lift station is that the pumping system is under capacity and an outdated design. The system is currently regulated by a phone line which prevents this lift sta- tion from operating at the same time a more powerful pump station is operating down-line. A recent problem with the phone line allowed this pump to function simultaneously with the larger pump ,- r- producing an increase in back pressure which damaged and has ultimately ender -: one of the pumps inoperable. Currently, we have only one pump unctioning in the lift station. If this pump ' should also fail there is the potential for major sewer problems including a back-up and discharge into Lotus Lake. When the 1990 budget was prepared, the existing problems with this lift station ' were well apparent, and funding allocations for a system upgrade were projected for the 1991 budget year. However, this proposed budget allotment was not included as part of the approved 1991 budget. Jerry Boucher and I have discussed this issue in detail. Given the permanent loss of one of the pumps at the station and the associated problems that have been experienced in recent years, it is imperative and appropriate that the necessary repairs and improve- ments consisting of the installation of a larger capacity pumping system and a new wet well be accomplished as soon as possible. Under normal circumstances this type of capital improvement project would be ' required to go through a formal bidding process, however this work would qualify under the State's definition of an "Emergency Purchase" which recognizes that certain circumstances will arise which do not permit the formal bidding process. It is my conclusion that this is one of those situations. The longer we have only one pump operating at this station, the greater the potential for a total station failure. I r 11 Don Ashworth, City Manager April 17, 1991 Page 2 ' The scope of this project will consist of two major elements, the first being the installation of the new wet well and all underground piping and connections to the existing sewer lines and forcemains and the other is the installation of 1 the new pumps and all mechanical and electrical work in the wet well. In an effort to expedite the time process, I have asked Jerry Boucher to acquire "quotes" from a few contractors who he has had satisfactory work experience with in the past. The low quote for the installation of the wet well and underground 1 piping was received from F.F. Jedlicki at $14,792.00 and the quote for the installation of the new lift pumps and all mechanical and electrical work was $24,659.00 from Waldor Pump Canpany. With City staff providing the inspection and administration of the contract, there is an overall total project cost savings. As we have talked about pre- viously, I believe it would be appropriate to realocate the needed monies from the 1991 budgeted sewer rehabilitation program to fund this repair and improvement work with the future year proposed repair allocation being put back into the sewer rehabilitation program. 1 RECOMMENDATION • ' Passage of a resolution establishing the improvements for Lift Station No. 1 as an emergency repair and awarding the wet well and underground piping work to F.F. Jedlicki at a contract amount of $14,792.00 and Waldor Pump Canpany to per- il form the lift station mechanical and electrical work at a contract amount of $24,659.00. MANAGER'S COMMENT The work being contemplated was scheduled for 1992 in the 5 year capital sewer budget. As noted, electrical failures have accelerated this schedule. The recommendation being presented by the Assistant City Engineer is to reduce the current sewer rehabilitation budget by $40,000.00 for 1991 and to reallocate this amount for the emergency repair. Currently the pavement management project is falling behind schedule. This work governs the sewer rehabilitation progam. 1 Accordingly, the proposed swap of 199 expenditures realisticly meets the needs of both programs. Appro r- lap Attachment: 1. Location Map. ' 2. Bids. c: Todd Gerhardt, Asst. City Manager Jerry Boucher, Utility Superintendent Dave Hempel, Sr. Engineering Technician I 1 .40 •■ i\ . ,4, , 0 S. \it'll • b •toisli.s �S.� 0 , \ . o b• -liar 41\01 j. LItA4*Stii I tilike 1 ..1"..".°4 °NO tic1ONS rr• ..11r1W011-lucl.. gab, I • .• N 1- . • • • ,LIFT STATION riAl■ **6.! vli I -) c,led * i tkItimiy4M t _ . NffszeiiiiiiP% I, A%., . - - .10.t .... 141a \ Cr, _ `' I - *Mill 1111111ft; 4 . 9.: - -:;:illoppi.r:retwyrw, 7,. : 1 - .osb.8p)ipliwaszit01°.,:,,,,, on & ,.. i ImAINIttri6A-- -- IN—Ica %--.. \ 0:. ■‘' 8" %A fo• •-• ' 41111111101111: • 1" .%•.■ • t ` A. . ''' v•00047-orr.6 teaLtrz--12:1 r . ; 7'b. fir- .lT;li_si . . �� ••, .1" riliVfIlw 41:141164Y1 1 . . Ili . VW% :. , • ..._ . . irw - Irk, tfih-';A4 , . • I211140011M - vp7rif-Vamt:tfi' Ent asd•-I) Fri y am , - • ., wiwino,a i • ,Kr s. 1 MO* • a. fat =I- • ( . . ` • LOCATION MAP 1 F . F .'JEDL I CK I INC . TEL No . 954-7275 Apr 41 7 : 55 No . 001 P . 01 . 01 • • • • ' F F. JEDLICKI INC. SEWER &WATER CONTRACTOR EXCAVATING ' 14203 West 62nd Street Phone: 934.7272 Eden Prairie, Minnesota 55346 Fax: 934-7273 April 3, 1991 I ' City Of Chanhassen 690 Coulter Drive Chanhassen, Minnesota 55317 Attn: Mr. Jerry Boucher N) PROPOSAL I RE: FOR INSTALLING 72" MANHOLE FOR LIFT STATION , ON LOTUS LAKE WORK INCLUDES : FURNISHING AND INSTALLING 72" MANHOLE FOR LIFT STATION, 20 LF. OF FORCEMAIN, DIGGING, BACKFILLING, LABOR, ETC. TO DO WORK. TOTAL - $ 14,792.00 NOT INCLUDED: 1. COVER ' 2. DEWATERING 3. ROCK Jerry, 4. RESTORATION ' This could be a messy one, another thing to look at is putting one submersible in the 4' manhole with a new top, and put the other submersible in the steel can. Then you wouldn' t need a new manhole. ' It could save you a lot of money. The steel can could give you alot of storage. ' If you need anymore information give me a call. Sincerely, Frank Jedlicki F.F. Jedlicki, Inc. ' FFJ/llg _ 1 J.P. NOREX, INC. GENERAL CONTRACTING Box 476, Chanhassen, Minnesota 55317 (612) 470-5098 FAX (612) 470-0587 ' PATRICK MINGER April 2, 1991 JOHN FISHER CITY OF CHANHASSEN , 690 Coulter Drive Chanhassen, MN 55317 Attn: Jerry Boucher RE: Lift Station on Lotus Lake Gentlemen: As per our meeting on March 29, 1991, at the above location, please find our quoted price listed below: Install 60" Manhole - Total Build 22' ; I Install pumps, furnish & install piping; — 0-t-e-ete.,Z Install valves and backfill. Excludes: Pumps Valves Restoration Dewatering Lump Sum: 6- I Pe oface,ov z1 -3 Q/ Respectfully submitted, J.P. NOREX, INC. •-Q//01._.)/1/,2 Patrick J. Minger V PJM/km 1 - An Equal Opportunity Employer - W ALDO R PU MP & EQUIPMENT CO. 9700 HUMBOLDT AVE. SO. • D MINNEAPOLIS MN.55431 ; PHONE(812)884-5394 April 3, 1991 City of Chanhassen 690 Coulter Drive ' Chanhassen, MN 55317 Attention: Gerry Boveher RE: Pumping Equipment for Lift 1 Waldor Quote #-13713 Dear Gerry: As requested, the following is a list of equipment, materials, and labor to upgrade the existing lift #1. I . Pumps (2) Flygt CP3152454, 20 HP pumps with 50' cable, lifting chains, discharge elbows and upper guide bar 1 brackets including freight . Pumps Cost 513, 622 .00 2 . Installation All necessary piping, ball check valves,' guide pipes, flange bolts and gaskets, hatch cover, and intermediate guide bar brackets . Also all labor, Mi mileage, and expenses to install in new wet well, wire to existing control panel, start-up, and put into operation. Bypass pumping will be provided from manhole ' to old wet well . The individual discharge pipes will be stubbed out approximately three feet for the underground contractor to tie on with his gate valves and piping. Installation Cost S11. 037 . 00 All equipment can be obtained within 4 weeks from date of order. All freight has been included as well as delivery of new hatch cover in a pre-cast top slab. Please find enclosed pump information, hatch cover drawings and check valve data . If any further information is desired, please don' t hesitate to call . ' Sincerely, WALDOR PUMP & EQUIPMENT COMPANY • RECEIVED Pete Reardon PR:sm APR 0 5 1991 Icc t'�1 Ken Peters CITY_OF CHANHASSEN DISTR4BUTOCF�S�F t IPUMPS COMPRESSORS ELECTRICAL CONTROLS& INSTRUMENTATION WATER &WASTEWATER TREATMENT EQUIPMEI