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E-4. Lift Station 10 Improvements: Award Construction ContractCITY OF 7700 Market Boulevard PO Box 147 Chanhassen, MN 55317 Administration Phone: 952.227.1100 Fax: 952.227.1110 Building Inspections Phone: 952.227.1180 Fax: 952.227.1190 Engineering Phone: 952.227.1160 Fax: 952.227.1170 Finance Phone: 952.227.1140 Fax: 952.227.1110 Park & Recreation Phone: 952.227.1120 Fax: 952.227.1110 Recreation Center 2310 Coulter Boulevard Phone: 952.227.1400 Fax: 952.227.1404 Planning & Natural Resources Phone: 952.227.1130 Fax: 952.227.1110 Public Works 7901 Park Place Phone: 952.227.1300 Fax: 952.227.1310 Senior Center Phone: 952.227.1125 Fax: 952.227.1110 Web Site www.ci.chanhassen.mn.us MEMORANDUM TO: Todd Gerhardt, City Manager FROM: Paul Oehme, Director of Public Works /City Engineers DATE: October 14, 2013 J�T SUBJ: Lift Station 10 Improvements Project No. 13 -07: Award Construction Contract PROPOSED MOTION "The City Council accepts bids and awards contract to Minger Construction in the amount of $237,746.70 for Lift Station 10 Improvements." City Council approval requires a simple majority vote of those present. BACKGROUND The City Council awarded a design and construction administration contract to WSB and Associates improvements to Sanitary Lift Station 10 on June 10, 2013. Lift Station No. 10 is located at the end of Big Woods Drive next to Lotus Lake and services a large area of the City's Lotus Lake Sanitary Sewer District. This sewer district is nearly My developed however the sanitary lift station storage capacity is undersized for the size of the district. The lift station was originally constructed in 1975. The Lift Station No. 10 service area extends from Pleasant View Road to south of Sierra Trail Grrq dvlmnea taro � , ,, ', ew Legend QLS W. 10 Senior Area '- ►Fgcemain F i��'S' i �1� a- 'F Lift Station 10 ,1 ti between Lucy Lake and Lotus Lake. Two additional lift stations (Nos. 9 & 11) Chanhassen is a Community far Lite - Providing forToday and Planning torTomorrow Mr. Todd Gerhardt Lift Station # 10 Improvements: Award Contract October 14, 2013 Page 2 pump to the collection system, which conveys flow to Lift Station No. 10. The service area encompasses approximately 480 acres and includes approximately 989 service connections. The sanitary sewer flow to the lift station is 0.271 million gallons per day (MGD). An 8 -inch forcemain extends from the lift station southeast along Lotus Lake to Highway 101 where it discharges into a 21 -inch trunk sewer. The forcemain is approximately 7,625 feet in length. The station was last worked on in 2002 when new controls and a standby generator were installed. The lift station is the second largest pumping station the City maintains. DISCUSSION Lift Station No. 10's wet well capacity is inadequate to effectively handle the volume of wastewater going through the station. The existing wet well has only about 8 feet of normal storage. The recommended storage for the volume of flow going to this station is calculated at 21 feet. Since the station has significantly undersized wet well capacity, the pumps cycle continuously causing premature wear. These pumps are constantly being serviced. The significant amount of pump cycling per day is also electrically inefficient. Additionally, when problems occur, emergency responders have very little time to diagnose, correct the problem and get the station running again before it overflows because the station essentially does not have any emergency storage. Staff is proposing to drill a new wet well on the existing lift station easement to create the recommended normal and emergency storage. The station is in close proximity to residential lakeshore properties so construction is limited to the existing lift station easement. The new wet well is anticipated to be drilled next to the existing lift station using caisson construction technique. The existing lift station will be kept in service while the new wet well is being constructed. A tri -plex submersible pump station is proposed to provide additional storage working range for the pumps and for a more efficient pumping operation. This will reduce the number of hourly starts and reduce the excessive wear on the pumps. Landscaping improvements are part of the project. The property owners have requested the existing fence around the station be removed and not replaced. In its place, some landscaping improvements will be made to better screen the station. BIDS Bids for the project were opened on Thursday, September 26, 2013 at 2:00 p.m. and read out loud. The bids have been checked for errors. Two bids were submitted. ontractor Cnstruction Total Bid Minger Co $237,746.70 EBI Drillin Inc. $477,296.00 The Engineer's estimate is $259,730.00. Eight prime bidders were on the planholders list but the City only received the two bids. Reasons for other contractors not submitting a bid were they are g: \eng \public \_2013 projects \13 -071s 10 improvements \bkgd 101413 Is 10 award construction contract.docx Mr. Todd Gerhardt Lift Station #10 Improvements: Award Contract October 14, 2013 Page 3 too busy and the project is more complicated than they could take on. The low bidder for this project is Minger Construction. Minger Construction is a local contractor and has done work for the City in the past. Their work has been acceptable. The City will be receiving quotes for pumps and the electrical panel in the near future. The City elected to purchase this equipment separately without contractor markups. The budget for these purchases is $75,000. This project was budgeted in the 2012 CIP, Project SS -23. The amount budgeted for this project is $360,000. SCHEDULE The project is tentatively scheduled to start in December with an operation startup of the new station in mid - February 2014. Staff will notify the property owners in the area prior to the start of construction with a project timeline. Final completion is set for May 15, 2014. Attachments: CIP sheet Resolution g:\eng \public \_2013 projects \13 -071s 10 improvements \bkgd 101413 Is 10 award construction contract.docx Capital Improvement Program 2012 thru 2016 City of Chanhassen, MN Project# SS-023 Project Name Lift Station 10 Improvements Account #1 Account #3 Account #2 Account #4 project would increase the wet well capacity, replace the pumps with I of the lift station. Department Sanitary Sewer improvements Contact Paul Oehme Type Improvement Useful Life Category Utilities Priority n/a Total Project Cost: $360,000 sequencing and replace the outdated electrical ft Station 10 has a large sewer shed which is located on the west side of Lotus Lake in the Carver Beach area. The station is one of the largest City maintains. Currently Lift Station 10 has a significantly undersized wet well capacity. The pumps cycle continuously which causes :mature wear on the pumps and motors and is very inefficient. Also, the small wet well does not allow much time for the utility department to :pond if pumping problems occur. The lift station is located next to Lotus Lake, which could lead to environmental problems if an accident were occur. 2012 2013 2014 2015 2016 Total Total 360,000 360,000 Funding Sources 2012 2013 2014 2015 2016 Total Sewer Utility Fund 360,000 360000 Total 360,000 360,000 93 CITY OF CHANHASSEN CARVER AND HENNEPIN COUNTIES, MINNESOTA DATE: October 14, 2013 RESOLUTION NO: 2013- MOTION BY: BY: A RESOLUTION ACCEPTING BIDS AND AWARDING CONTRACT FOR THE LIFT STATION NO. 10 IMPROVEMENTS PROJECT NO. 13 -07 WHEREAS, pursuant to an advertisement for bids for the Lift Station No. 10 Improvements Project, bids were received, opened and tabulated according to law, and the following bids were received complying with the advertisement: Contractor Total Bid Minger Construction $237,746.70 EBI Drilling Inc. $477,296.00 AND WHEREAS, it appears that Minger Construction is the lowest responsible bidder. NOW THEREFORE, BE IT RESOLVED by the Chanhassen City Council: The mayor and clerk are hereby authorized and directed to enter into a contract with Minger Construction in the name of the City of Chanhassen for the Lift Station No. 10 Improvements Project No. 13 -07 according to the plans and specifications on file in the office of the City Engineer. 2. The city clerk is hereby authorized and directed to return forthwith to all bidders the deposits made with their bids, except that the deposits of the successful bidder and the next lowest bidder shall be retained until a contract has been signed. Passed and adopted by the Chanhassen City Council this 14th day of October, 2013. ATTEST: Todd Gerhardt, City Manager Thomas A. Furlong, Mayor YES NO ABSENT