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E-5 Lift Station 10 Improvements: Approve Quote fo Pump and Electrical Panel0 CITY OF CHANHAS3EN 7700 Market Boulevard PO Box 147 Chanhassen, MN 55317 Administration Phone: 952.227.1100 Fax: 952.227.1110 Building Inspections Phone: 952.227.1180 Fax: 952.227.1190 Engineering Phone: 952.227.1160 Fax: 952.227.1170 Finance Phone: 952.227.1140 Fax: 952.2271110 Park & Recreation Phone: 952.227.1120 Fax: 952.227.1110 Recreation Center 2310 Coulter Boulevard Phone: 952.227.1400 Fax: 952.227.1404 Planning & Natural Resources Phone: 952.227.1130 Fax: 952.227.1110 Public Works 7901 Park Place Phone: 952.227.1300 Fax: 952.227.1310 Senior Center Phone: 952.227.1125 Fax: 952.227.1110 Web Site www.ci.chanhassen.nnn.us L -5 MEMORANDUM TO: Todd Gerhardt, City Manager FROM: Paul Oehme, Director of Public Works /City Engineer d DATE: October 28, 2013 p<W SUBJ: Lift Station #10 Improvements Project No. 13 -07: Approve Quote for Pump and Electrical Panel PROPOSED MOTION "The City Council accepts quote for pump and electrical panel at Lift Station #10 to Quality Flow Systems, hie. in the amount of $73,780.00." City Council approval requires a simple majority vote of those present. The City Council awarded a design and construction administration contract to WSB and Associates improvements to Sanitary Lift Station #10 on June 10, 2013. The City Council awarded a construction contract for wet well and underground utility improvements on October 14, 2013. Lift Station #10 is located at the end of Big Woods Drive next to Lotus Lake and services a large area of the City's Lotus Lake Sanitary Sewer District. This sewer district is nearly fully developed however the sanitary lift station storage capacity is CSlrhlYlYt {AH f +5_ Legend QIS Ib 10 5ervix Nm r T I . F y Lift Station 10 y undersized for the size of the district. The lift station was originally constructed in 1975. The Lift Station # 10 service area extends from Pleasant View Road to south of Sierra Trail between Lucy Lake and Lotus Lake. Two additional lift stations (Nos. 9 & 11) pump to the collection system, which conveys flow to Lift Station #10. The service area encompasses approximately480 acres and includes approximately 989 service connections. The sanitary sewer flow to the lift station is 0.271 million gallons per day (MGD). An 8 -inch forcemain extends from the lift station southeast along Lotus Lake to Highway 101 where it discharges into g:\ enB� 'B�i1�I�Q�111�°b�it1�11�11��1 ity'fhl"C4fE�99�fi11 tuvnYLd�li)'�gi nni iy �urV�f� Panel quote.docx Mr. Todd Gerhardt Lift Station #10 Improvements: Approve Quote for Pump and Electrical Panel October 28, 2013 Page 2 a 21 -inch trunk sewer. The forcemain is approximately 7,625 feet in length. The station was last worked on in 2002 when new controls and a standby generator were installed. The lift station is the second largest pumping station the City maintains. Lift Station #10's wet well capacity is inadequate to effectively handle the volume of wastewater going through the station. The existing wet well has only about 8 feet of normal storage. The recommended storage for the volume of flow going to this station is calculated at 21 feet. Since the station has significantly undersized wet well capacity, the pumps cycle continuously causing premature wear. These pumps are constantly being serviced. The significant amount of pump cycling per day is also electrically inefficient. Additionally, when problems occur, emergency responders have very little time to diagnose, correct the problem and get the station running again before it overflows because the station essentially does not have any emergency storage. The plan is to drill a new wet well on the existing lift station easement to create the needed normal and emergency storage. The station is in close proximity to residential lakeshore properties so construction is limited to the existing lift station easement. The new wet well is anticipated to be drilled next to the existing lift station using caisson construction technique. The existing lift station will be kept in service while the new wet well is being constructed. Landscaping is included in this contract. Staff decided to solicit separate quotes for pumps and the electrical panel separately to avoid contractor markups. BIDS Quotes for the pump and panel are as follows: Contractor Electrical Panel Pump Quality Flow Systems, Inc. (KSB Pump) $47,000.00 $26,480.00 Automatic Systems $52,942.00 N/A Electric Pump (Flygt Pump) N/A $38,636.00 The Engineer's estimate for purchase of this equipment is $75,000. Quality Flow Systems Inc. submitted the low quote for both pump and electrical panel. The total quote for this equipment is $73,480.00. Quality Flow has worked on other water and sewer projects for the City in the past. Their work has been acceptable. The City has KSB pumps in other lift stations. These pumps have been reliable with no major operational or maintenance problems. The equipment will not be installed and invoiced until 2014 but staff wanted to lock in 2013 prices. Also, this equipment is anticipated to be state tax exempt in 2014. Automatic Systems does not supply pumps and Electric Pump does not supply electrical panels. SCHEDULE The project is tentatively scheduled to start in December with an operation startup of the new station in mid - February, 2014. Staff will notify the property owners in the area prior to the start of construction with a project timeline. Final completion is set for May 15, 2014. Attachments: CIP sheet Resolution g: \eng \public \_2013 projects \13 -071s 10 improvements \bkgd 102813 Is 10 award pumps and panel quote.docx I I I i I 4 r Oc Capital Improvement program 2013 thru 2017 City of Chanhassen, MN Project # SS-023 Project Name Lift Station 10 Improvements Account #t 701-7025 - Account#2 Project would increase the wet well of the lift station. Account #3 Account #4 Department Sanitary Sewer Improvements Contact Paul Oehme Type Improvement Useful Life Category Utilities Priority rda Total Project Cost: $360,000 replace the pumps with more efficient pumping sequencing and replace the outdated It Station 10 has a large sewer shed which is located on the west side of Lotus Lake in the Carver Beach area The station is one of the largest I City maintains. Currently Lift Station 10 has a significantly undersized wet well capacity. The pumps cycle continuously which causes emamre wear on the pumps and motors and is very inefficient. Also, the small wet well does not allow much time for the utility department to ,,pond if station problems occur. The lift station is located next to Lotus Lake, which could lead to environmental problems if an accident were occur. Expenditures 2013 2014 2015 2016 2017 Total Construction 360,000 Total 360,000 360,000 Funding Sources 2013 2014 2015 2016 2017 Total Sewer Utility Fund 360,000 360,000 Total 360,000 360,000 CITY OF CHANHASSEN CARVER AND HENNEPIN COUNTIES, MINNESOTA DATE: October 28, 2013 RESOLUTION NO: 2013- MOTION BY: SECONDED BY: A RESOLUTION APPROVING A QUOTE FOR PUMP AND ELECTRICAL PANEL REPLACEMENT IN LIFT STATION NO. 10 PROJECT NO. 13-07 WHEREAS, quotes were received for pump and electrical panel replacement in Lift Station No. 10, Project No. 13 -07; AND WHEREAS, it appears the quote from Quality Flow Systems, Inc. in the amount of $73,780.00 is the lowest responsible quote. NOW THEREFORE, BE IT RESOLVED by the Chanhassen City Council: The mayor and clerk are hereby authorized and directed to accept the quote from Quality Flow Systems, Inc. in the name of the City of Chanhassen for pump and electrical replacement in Lift Station No. 10, Project No. 13 -07. Passed and adopted by the Chanhassen City Council this 281h day of October, 2013. ATTEST: Todd Gerhardt, City Manager Thomas A. Furlong, Mayor YES NO ABSENT