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E-5. Lift Station No. 3: Approve Quote for Replacement of Standby GeneratorCITY OF 7700 Market Boulevard PO Box 147 Chanhassen, MN 55317 Administration Phone: 952.227.1100 Fax: 952.227.1110 Building Inspections Phone: 952.227.1180 Fax: 952.227.1190 Engineering Phone: 952.227.1160 Fax: 952.227.1170 Finance Phone: 952.227.1140 Fax: 952.221.1110 Park & Recreation Phone: 952.227.1120 Fax: 952.227.1110 Recreation Center 2310 Coulter Boulevard Phone: 952.227.1400 Fax: 952.227.1404 Planning & Natural Resources Phone: 952.227.1130 Fax: 952.227.1110 Public Works 7901 Park Place Phone: 952.227.1300 Fax: 952.227.1310 Senior Center Phone: 952.2271125 Fax: 952.227.1110 Web Site www.ci.chanhassen.mn.us E- s- MEMORANDUM TO: Todd Gerhardt, City Manager FROM: Paul Oehme, Director of Public Works /City Engineer DATE: April 14, 2014 04!sC /l SUBJ: Lift Station #3: Approve Quote for Replacement of Standby Generator PROPOSED MOTION "The City Council approves a quote in the amount of $23,021.00 for a PSS90 90 Kw replacement standby generator from Winco, Inc. of Le Center, MN for Lift Station #3." City Council approval requires a simple majority vote of the City Council present. BACKGROUND Lift Station #3 is located on the north side of Trunk Highway 7 just west of Church Road at 3900 Highway 7. The station is the main collection point for wastewater in the western portion of the city and is the fourth largest station the City owns and maintains. Four smaller lift stations flow into Lift Station #3. The local power grid near Lift Station #3 has had a long history of power outages and in 2008 a permanent standby generator was placed there to provide automatic transfer of back -up power. The stationary generator provided power to the lift station to avoid sanitary sewer overflows but also frees up the Utility Department's mobile generators to supply power to other lift stations in town during widespread outages. The standby generator was decided to be fueled by natural gas since a trunk natural gas main is along Highway 7 in close proximity to the station. Staff is requesting approval to purchase a replacement generator for the mechanically broken unit. During a scheduled maintenance test on February 6, 2014, the generator's engine suffered a catastrophic failure involving natural gas getting past the engine's cylinders, causing extensive internal damage. The estimate to repair the engine is $28,714.50. Staff has learned this engine is prone to this type of failure and a repair could recreate the conditions that allowed the original failure. The generator has past the warranty period and the manufacturer has not recalled the unit to fix the problem or has offered to help pay for replacement of the engine. Chanhassen is Community for Life. Providing for Todayand Planning for Tomorrow Todd Gerhardt Lift Station #3: Approve Quote for Replacement Of Standby Generator April 14, 2014 Page 2 The general specification for the generator is as follows: Eighty to ninety (80 -90) Kw natural gas stationary generator set mounted in a sound, attenuated enclosure. This generator utilizes a 5.7 liter GM engine. This generator is not the same manufacture as the failed unit. Staff has received four quote options for the generator as follows: Staff is proposing to defer maintenance on Lift Station 22 schedule for this year to pay for the replacement generator at Lift Station #3 out of the lift station rehabilitation program budgeted funds. Note: Since the generator has failed, a temporary generator receptacle has been installed at Lift Station #3 and has been utilized for back -up power. Attachment: Resolution CIP # SS -017 c: Kevin Crooks, Utility Superintendent g: \eng \public\pw055- lift stations (general) \bkgd 041414 ls3 replacement generator quote.doe Amount Winco Inc. $ 23,021.00 Cummins $28,970.00 Kohler $29,600.00 Caterpillar $31,080.00 Repair existing engine $28,714.50 Staff is proposing to defer maintenance on Lift Station 22 schedule for this year to pay for the replacement generator at Lift Station #3 out of the lift station rehabilitation program budgeted funds. Note: Since the generator has failed, a temporary generator receptacle has been installed at Lift Station #3 and has been utilized for back -up power. Attachment: Resolution CIP # SS -017 c: Kevin Crooks, Utility Superintendent g: \eng \public\pw055- lift stations (general) \bkgd 041414 ls3 replacement generator quote.doe CITY OF CHANHASSEN CARVER AND HENNEPIN COUNTIES, MINNESOTA DATE: April 14, 2014 RESOLUTION NO: 2014 -XX BY: A RESOLUTION APPROVING A QUOTE FOR A REPLACEMENT STANDBY GENERATOR FOR LIFT STATION #3 PW055 WHEREAS, quotes were received for standby generators for Lift Station #3; AND WHEREAS, it appears the quote from Winco, Inc. in the amount of $23,021.00 is the lowest responsible quote. NOW THEREFORE, BE IT RESOLVED by the Chanhassen City Council: 1. The mayor and clerk are hereby authorized and directed to accept the quote from Winco, Inc. in the name of the City of Chanhassen for replacement of a standby generator in Lift Station #3, PW055. Passed and adopted by the Chanhassen City Council this 14'h day of April, 2014. ATTEST: Todd Gerhardt, City Manager Thomas A. Furlong, Mayor YES NO ABSENT I Capital Improvement Program 2014 thru 2018 City of Chanhassen, MN Project# SS -017 Project Name Sanitary Lift Station Rehabilitation Program Amount #1 701 - 7025 -4751 Account 92 Account #3 Account #4 Department Sanitary Sewer Improvements Contact Paul Oehme Type Improvement Useful Life Unassigned Category Utilities Priority n/a Total Project Cost: $575,000 he sanitary lift station rehabilitation program is designed to minimize sewer backups and emergency calls due to failed lift station equipment. he City currently maintains 31 lift stations. Many of these lift stations are high service pumps and need frequent servicing. The program will ;rvice or replace pumps, pipe gallery, and electrical components as needed. The proposed lift stations scheduled for improvements over the next years are as follows: 14- #10 and #22 15 - #21 16 - #23 17 - #25 and #26 18 - #18 emergency calls and potential sewer backups. Prior Expenditures 2014 2015 2016 2017 2018 Total F--4-0-5-,0-001 Maintenance 70,000 35,000 25,000 20,000 20,000 170,000 Total Total 70,000 35,000 25,000 20,000 20,000 170,000 Prior Funding Sources 2014 2015 2016 2017 2018 Total 4057000 Sewer Utility Fund 70,000 35,000 25,000 20,000 20,000 170,000 Total Total 70,000 35,000 25,000 20,000 20,000 170,000 P89