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TH 101 Improvements Supplemental Agreement No. 2CITY OF CNAHNASSEN 7700 Market Boulevard PO Box 147 Chanhassen, MN 55317 Administration Phone: 952.227.1100 Fax: 952.227.1110 Building Inspections Phone: 952.227.1180 Fax: 952.227.1190 Engineering Phone: 952.227.1160 Fax: 952.227.1170 Finance Phone: 952.227.1140 Fax: 952.227.1110 Park & Recreation Phone: 952.227.1120 Fax: 952.227.1110 Recreation Center 2310 Coulter Boulevard Phone: 952.227.1400 Fax: 952.227.1404 Planning & Natural Resources Phone: 952.227.1130 Fax: 952.2271110 Public Works 7901 Park Place Phone: 952.227.1300 Fax: 952.2271310 Senior Center Phone: 952.227.1125 Fax: 952.227.1110 Website www.d.chanhassen. minus MEMORANDUM TO: Todd Gerhardt, City Manager FROM: Paul Oehme, Director of Public Works /City Engineer DATE: August 24, 2015 014C`5,i' SUBJ: TH 101 Improvements (Lyman Boulevard to Pioneer Trail) Project No. 12 -06: Approve Supplemental Agreement (Change Order) For Scope Change on Removal of Existing Bituminous Pavement PROPOSED MOTION "The City Council approves Supplemental Agreement No. 2 in the amount of $49,219.00 for scope change on the removal of existing bituminous pavement for the TH 101 Improvement (Lyman Boulevard to Pioneer Trail) Project " City Council approval requires a simple majority vote of the City Council present. On August 8, 2011, the City Council held a public hearing for the Environmental Assessment for this project. On December 12, 2011, the City Council approved a resolution accepting the environmental assessment and making a negative declaration on the need for an EIS. On February 25, 2013, the City Council approved a construction agreement and state funding agreement (Contract #03091) with the State of Minnesota. On April 22, 2013, the City Council approved a construction contract with Eureka Construction, Inc. The project was substantially completed in the fall of 2014. This segment of TH 101 was expanded from a 2 -lane rural section roadway to a 4 -lane divided design with pedestrian/bicycle trails along both sides of the roadway. The primary goals of the project were as follows: Improve safety for people along the existing TH 101 corridor. ✓ Reduce crashes to the extent possible. ✓ Add turn lanes to provide safe turning movements at intersections. g:\ eng\ pdnil�rif��c1�Qitllrl'I-(lymlfn tllli��oiireeQ'(j �{tlVCmehYS�tlQ��1415 appv co.doc Todd Gerhardt TH 101 Improvements (Lyman Blvd. — Pioneer Trl.): Approve Supplemental Agreement #2 August 24, 2015 Page 2 ✓ Improve sight distance by reducing sharp curves and steep grades near intersections. Improve capacity and connectivity along the TH 101 corridor. ✓ Accommodate regional and local transportation needs of anticipated population and employment growth in the TH 101 corridor by increasing traffic capacity. This project was primarily funded with a Federal grant and State funds. The construction contracts identified a 6" existing bituminous thickness based on borings taken. However, most of the roadway bituminous thickness was between 12" and 14 ". The contractor had planned to reclaim the bituminous pavement and reuse it for base aggregate. However, due to the change in the thickness of the bituminous, reclaiming was not possible. The contractor chunked out the bituminous and trucked it to a recycling plant. Since the bituminous material could not be reclaimed and used for base aggregate, additional base aggregate was purchased. Staff did not agree with the contractor's requested additional cost for this work. After a lengthy negotiation, staff recommends approval of the work in the amount of $49,219.00. Funding for this Supplemental Agreement will be paid for with 80% Federal funds and 20% State funds. No City funds will be used for this change of work. Attachment: Supplemental Agreement Letter from Eureka Construction, Inc. g9eng \pub1ic \_2012 projects \12 -06 th 101 (lymm blvd to pioneer trl) improvementsUgd 082415 appv co.doc MN /DOT TP- 02134 - 04(3/09) STATE OF MINNESOTA DEPARTMENT OF TRANSPORTATION Supp. To Contract No. 1009 -22 SUPPLEMENTAL AGREEMENT NO. 2 Page 1 of 2 CONTRACTOR FEDERAL PROJECT NO. Unit STATE PROJECT NO. Eureka Construction, Inc. Quantity Amount SP 194-010-011,1009-22, 2104.501 Remove Bituminous Pavement SY 010- 614 -008 ADDRESS: LOCATION OF WORK $49,219.00 8500 21& Street West Suite 130, Lakeville, MN TH 101 from CSAH 14 to CSAH 18 GROUPNO. APPR. AMOUNT GROUPNO. APPR, AMOUNT GROUP NO. APPR. AMOUNT DATE ENCUMBERED: ORIGINAL ENCUMBRANCE: SA TOTAL BY: $ ENCUMBERED TO DATE: Individual signing certifies that funds have been encumbered as required by Minn. Stat. § 16A.15 his Contract is between the City of Chanhassen and Contractor as follows: WHEREAS: This Contract provides for, among other things, Roadway Construction, Storm Sewer, Water Main, Removals, Grading, Concrete Curb and Gutter, Concrete and Bituminous Roadway Surfacing, Retaining Wall, Bituminous Trail and Miscellaneous Construction; and WHEREAS: This Contract further includes the removal of the existing bituminous pavement on TH 101; and WHEREAS: The Contract documents identified the existing bituminous pavement depth to be 6 "; and WHEREAS: The actual bituminous depths on TH 101 were 12 " -14 "; and WHEREAS: The Engineer has reviewed the situation and determined that this constitutes a change in work. NOW, THEREFORE, IT IS HEREBY MUTUALLY AGREED AND UNDERSTOOD THAT: 1. The Contractor will remove the additional bituminous pavement based on the negotiated additional cost per square yard as shown in the table below. 2. This Supplemental Agreement does not change Contract Time. 3. This Supplemental Agreement covers the known and anticipated costs and contract time adjustment (if any) attributable to the work covered by this Supplemental Agreement. If the Contractor incurs unknown and unanticipated additional work that affects costs or impacts the critical path, the Contractor reserves the right to request an additional adjustment to the contract amount or contract time in accordance with Mri Specification 1402. FSTIMATF nF r.nRT Item No, Item Unit Unit Price Quantity Amount Group 2104.501 Remove Bituminous Pavement SY $2.1568 22,820 $49,219.00 Net Change $49,219.00 MN /DOT TP- 02134 - 04(3/09) STATE OF MINNESOTA DEPARTMENT OF TRANSPORTATION Supp. To Contract No. 1009 -22 SUPPLEMENTAL AGREEMENT NO. 2 paae 2 of 2 OK MN /Dot Estimating EDF 7 -06 -2015 City of Chanhassen: Project Engineer Dated: By: Dated: By: Eureka Constructlon. Inc. Dated: Metro District State Aid Engineer for Funding Approval Only Dated: OK MN /Dot Estimating EDF 7 -06 -2015 TH 101 Improvements Existing Bituminous Pavement Removal Description Unit Price Units quantity Total Cost Plans identified an existing 6' bituminous pavt depth Contractor Intended to reclaim bituminous and use material for agg base Actual bituminous pavement depth encountered was 12 -14" Contractor was required to chunk out bituminous and import agg base Contractor request for additional compensation in the amount of $159,927 Contractor and owner negotiated and settled on change order amount of $49,219 Contractor Cost to Remove Bituminous (See supporting documentation) $ 94,859.00 Less Contract Unit Price for Bituminous Removal (Paid under contract) $ 2.00 SY 22820 $ 45,640.00 Difference $ 2.16 SY 22820 $ 49,219.00 Total Change Order Amount $49,219.00 Change order results in a total cost of $4.16/SY forth e removal of bituminous pavement with a depth of 12 -14 ". :IRK I FIEm ` Aa� { CONSTRUCTION, INC.'l August 23, 2013 Kimley -Horn & Associates, Inc. 2550 University Ave. W. Suite 238N St. Paul, MN 55114 Attn: Mr. Chadd Larson, P.E. Re: TH 101 Reconstruction Dear Mr. Larson, An issue has arisen concerning the thickness of the existing bituminous pavements on the TH 101 Reconstruction project. As per Note 3 on Plan Sheet 2 and Note 2 on Plan Sheet 11, we anticipated that the existing bituminous pavements were 3" to 6" thick. This would allow us to reclaim the pavement and salvage resulting material for use as Class 5 Aggregate Base. We calculated that we would generate 7,421 cly of material with this method. We have found that the majority of the existing bituminous pavements are approximately 12" thick. At this thickness the material cannot be reclaimed and must be chunked out and hauled to a disposal site. As a result, we will have to purchase additional Class 5 Aggregate base to make up for the loss of the reclaimed material. On the attached work sheets I have shown our as -bid costs to reclaim the bituminous pavements and salvage and reuse the reclaimed material. I have also shown our costs to chunk out the bituminous pavements and supply the replacement Class 5 Aggregate base material. Our expected cost increase due to this change of conditions is We are 0,01"uuto requesting a change order be issued for that amount. Please review the attached material and let me know how you wish to proceed. Respectfully, Tom Gorman Eureka Construction 8500 210th St. W., Suite 130 Lakeville, MN 55044 Tel. (952) 469 -5685 Fax(952)469-5228 9/2912015 City of Chanhassen - Public Works Director ale. 9/29/2015 Page 1 of 1 CITY OF CHANHASSEN TH 101 IMPROVEMENTS - LYMAN BOULEVARD TO PIONEER TRAIL CITY PROJECT 12 -06 S.P. 1 194-010 -011, S.P. 1009 -22, S.P. 010 - 614 -008 CHANGE ORDER NO. 24 PROJECT: TH 101 IMPROVEMENTS C CONTRACTOR: EUREKA CONSTRUCTION, INC. CP 12 -06 8 8500 210TH STREET WEST SUITE 130 CITY OF CHANHASSEN L LAKEVILLE, MN 55044 PHONE: (952) 469 -5685 PURPOSE OF CHANGE ORDER: Additional bituminous pavement removal (due to additional e)dsting pavement depth) C.U. Quantity Contract Increase ( +) Item No. Item Description U Unit Quantity Decrease ( -) U Unit Price Amount 1 Supplemental Agreement #2 L LUMP SUM o 1 $ $49,219.00 $49,219.00 Subtotal: $49,219.00 Total: $49,219.00 CHANGE IN CONTRACT PRICE C CHANGE IN CONTRACT TIME Original contract price: $ $ 7,434,402.60 O Original contract time: 0 08101 /14 Substantial Completion 08129114 Final Completion Contract Amendments: $ $ 168,340.39 N Net Change from Previous Orders: 1 14 Calendar Days Contract Price Prior to Change Order #16: $ $ 7,602,742.99 C Contract lime Prior to this Change Order. 0 08/29114 Substantial Completion 09/12!14 Final Completion Net Increase of this Change Order. $ $49,219.00 N Net Increase (Decrease) of this Change Order: 0 Calendar Days Contract Price v th all Approved Changes: $ $ 7,651,961.99 C Contract Time with Approved Change: 0 08129114 Substantial Completion 09/12/14 Final Completion Recommended forAp royal; A Agreed for Approval: C1 ;;0 1 rj Kimle -Horn and Associates Inc. D Date: E Eu <a Construcfiq ,Inc. D D e: Approved: �C�� a a. 9/29/2015 Page 1 of 1 A4N /DOT YP- 02134 - 04(3/09) STATE OF MINNESOTA DEPARTMENT OF TRANSPORTATION Supp. To Contract No. 1009 -22 SUPPLEMENTAL AGREEMENT NO. 2 Page 1 of 2 CONTRACTOR FEDERAL PROJECT NO. Unit STATE PROJECT NO. Eureka Construction, Inc. Quantity Amount SP 194- 010 -011, 1009 -22, 2104.50E Remove Bituminous Pavement SY 010- 614 -008 ADDRESS: LOCATION OF WORK $49,219.00 8500 210' Street West Suite 130, Lakeville, MN TH 101 from CSAH 1.4 to CSAH 18 GROUP NO. APPR. AMOUNT GROUP NO. APPR. I AMOUNT GROUP NO. APPR. AMOUNT DATE ENCUMBERED: ORIGINAL ENCUMBRANCE: $49,219.00 SA TOTAL BY: $ ENCUMBERED TO DATE: Individual signing certifies that funds have been encumbered as r uired by Minn. Stat. § 16A.15 This Contract is between the City of Chanhassen and Contractor as follows: WHEREAS: This Contract provides for, among other things, Roadway Construction, Storm Sewer, Water Main, Removals, Grading, Concrete Curb and Gutter, Concrete and Bituminous Roadway Surfacing, Retaining Wall, Bituminous Trail and Miscellaneous Construction; and WHEREAS: This Contract further includes the removal of the existing bituminous pavement on TH 101; and WHEREAS: The Contract documents identified the existing bituminous pavement depth to be 6 "; and WHEREAS: The actual bituminous depths on TH 101 were 12 " -14 "; and WHEREAS: The Engineer has reviewed the situation and determined that this constitutes a change in work. NOW, THEREFORE, IT IS HEREBY MUTUALLY AGREED AND UNDERSTOOD THAT: 1. The Contractor will remove the additional bituminous pavement based on the negotiated additional cost per square yard as shown in the table below. 2. This Supplemental Agreement does not change Contract Time. 3. This Supplemental Agreement covers the known and anticipated costs and contract time adjustment (if any) attributable to the work covered by this Supplemental Agreement. If the Contractor incurs unknown and unanticipated additional work that affects costs or impacts the critical path, the Contractor reserves the right to request an additional adjustment to the contract amount or contract time in accordance with MnDOT Specification 1402. ESTIMATE OF COST Item No. Item Unit Unit Price Quantity Amount Group 2104.50E Remove Bituminous Pavement SY $2.1568 22,820 $49,219.00 Net Change $49,219.00 MN /DOT TP- 02134- 04(3/09) STATE OF MINNESOTA DEPARTMENT OF TRANSPORTATION Supp. To Contract No. 1009 -22 SUPPLEMENTAL, AGREEMENT NQ. 2 Pant- 9 of 7 ,S4 City of Chanhassen: Project Engineer Dated: //�By:. 9�7�� j� Dated: B Q Euka onstr cti , Inc. Dated: Metro District State Aid Engineer for Funding Approval Only Dated: TH 101 Improvements Existing Bituminous Pavement Removal Description Unit Price Units Quantity Total Cost Plans identified an existing 6" bituminous pavt depth Contractor intended to reclaim bituminous and use material for agg base Actual bituminous pavement depth encountered was 12 -14" Contractor was required to chunk out bituminous and import agg base Contractor request for additional compensation in the amount of $159,927 Contractor and owner negotiated and settled on change order amount of $49,219 Contractor Cost to Remove Bituminous (See supporting documentation) $ 94,859.00 Less Contract Unit Price for Bituminous Removal (Paid under contract) $ 2.00 SY 22820 $ 45,640.00 Difference $ 2.16 SY 22820 $ 49,219.00 Total Change Order Amount $ 49,219.00 Change order results in a total cost of $4.161SY for the removal of bituminous pavement with a depth of 12 -14 ". L. 3 August 23, 2013 Kimley'Horn & Associates; Inca .2550 University Ave. W. Suite 238N St. Paul, .MN 55114 Attu: Mr. Chadd Larson, P.E. Re: TH 101 Reconstruction Dear M.r. Larson; An issue has arisen concerning the thickness: of the. existing bituminous pavements on the TH 101 Reconstruction project: As per Note 3 on Plan .Sheet 2 and Nate 2.on. Plan 'Sheet 11., we anticipated thattl e ex'istir�g'biturninous pavements were .3 to 6" thick. This would. allow us to reclaim the pavement and salvage resulting :material for use as Class 5 Aggregate Bases. We. calculated that we would generate 7,421 cly of material with this method. We.have found that the majority of the existing bituminous pavements are approximately 12' thick. At this. thickness the material cannot be reclaimed Arid mutt be chunked out and hauled to a disposal site. As a,result, we will have to purchase additional. Ctass.5 Aggregate base to make- up for the loss of the reclaimed material.. Cn the attached work sheets r have shown our as -bid costs to fedaim the bituminous pavements. and salvage and reuse the reclaimed material. I have also shown. our costs to chunk out the bituminous pavements and supply the replacement Class 5 Aggregate base material_ Our expected cost increase due to. this change of conditions is We are ' 00 requesting a change order be issued for that amount, Please review the attached material and let me know Prow you wish to proceed. Respectfully, Totem Gorman Eureka Construction 8500210 1h St, W, Suite 130 Lakeville, MN 55044 TeL (952).469-5686 Fax (952) 469 -5228