D-7. Approve purchase of Fire Department Mini Pumper1 � �
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1,
CITY OF
CHANHASSEN
7700 Market Boulevard
PO Box 147
Chanhassen, MN 55317
Administration
Phone: 952.227.1100
Fax: 952.227.1110
Building Inspections
Phone: 952.227.1180
Fax: 952.227.1190
Engineering
Phone: 952.227.1160
Fax: 952.227.1170
Finance
Phone: 952.227.1140
Fax: 952.227.1110
Park & Recreation
Phone: 952.227.1120
Fax: 952.227.1110
Recreation Center
2310 Coulter Boulevard
Phone: 952.227.1400
Fax: 952.227.1404
Planning &
Natural Resources
Phone: 952.227.1130
Fax: 952.227.1110
rl
MEMORANDUM
TO: Todd Gerhardt, City Manager
FROM: Don Johnson, Fire Chief
DATE: February 15, 2016 p
SUBJ: Approval to Purchase Quick Attack, Mini -Pumper from Custom Fire
Apparatus.
PROPOSED MOTION
"The City Council approves a resolution allowing the fire department to purchase a
Quick Attack Apparatus utilizing the Houston -Galveston Area Council (HGAC)
Purchasing Program."
Approval requires a simple majority vote of the City Council.
BACKGROUND
Fire department emergency response apparatus are a vital component to the
capabilities of the Chanhassen Fire Department. In 2016, a heavy rescue vehicle
was scheduled to be replaced spurring the fire department to review current and
future equipment needs. The heavy rescue had been purchased in 1990 with the
response capabilities required of that era. The fire department no longer has a
dive team, a hazmat team, and can rely on mutual aid requests to accommodate
the occasional need for a command style vehicle, eliminating the need for a
replacement heavy rescue apparatus.
Chanhassen is a Community for Life - Providing for Today and Planning for Tomorrow
As duty crews begin to play a larger role in Chanhassen, the Quick Attack
Public works
7901 Park Place
apparatus provides the flexibility for a 3 or 4 person crew to respond to a
Phone: 952.227.1300
multitude of problems in a medium framed chassis vehicle. The Quick Attack,
Fax: 952.227.1310
or Mini -Pumper, carries 300 gallons of water with a compressed air foam
system, rescue tools (car extrication equipment), medical equipment, and various
Senior Center
Phone: 952.227.1125
hand tools. The vehicle will serve as the primary vehicle for response to
Fax: 952.227.1110
medicals out of Station 1 and replace Engine 11 as the primary vehicle used by
the duty crews.
Website
www.ci.chanhassen.mn.us
Chanhassen is a Community for Life - Providing for Today and Planning for Tomorrow
Additionally, due to the expanded capabilities of the Quick Attack, a light rescue vehicle
scheduled for replacement in 2019 will not be necessary. This vehicle can be reallocated
into the city fleet or auctioned off when the Quick Attack is placed in service.
For the procurement of this vehicle staff are recommending using a national government
procurement program, Houston -Galveston Area Council (H -GAC or HGACBuy). This
program is widely used in Minnesota and nationally for a variety of governmental
purchases through Interlocal Contract (ILC) agreement with HGAC. This program meets
governmental purchasing rules as HGACBuy uses mass circulation, minority emphasis
print media, and internet services to post legal notices and bid solicitations. This request
covers the purchase of the vehicle only. Total purchase price for approval of the vehicle is
$240,550.49. This includes the $1,000 administrative fee charged by HGAC.
A pre -payment incentive is offered by Custom Fire Apparatus providing a $6,500 discount for
full pre -payment at time of order.
Total Purchase Price — Vehicle Only = $234,050.49
RECOMMENDATION
Staff recommends that the City Council approve the project to purchase the Quick Attack, Mini -
Pumper through the HGAC program. Staff also recommends full pre -payment of the vehicle for
additional savings. This project will be funded with revenues from the Old Public Works Fund.
ATTACHMENTS
1. Resolution
2. Bid and Specification List from Custom Fire Apparatus
3. CIP Project Sheet
CITY OF CHANHASSEN
CARVER AND HENNEPIN COUNTIES, MINNESOTA
DATE: February 22, 2016 RESOLUTION NO:
MOTION BY:
SECONDED BY:
2016-
A RESOLUTION APPROVING THE PURCHASE OF A
QUICK ATTACK MINI PUMPER THROUGH THE HOUSTON-GALVESTON AREA
COUNCIL PURCHASE PROGRAM
WHEREAS, the Fire Department's emergency response apparatus are a vital component to their
capabilities; and
WHEREAS, a Quick Attack mini pumper will replace two rescue vehicles; and
WHEREAS, duty crews are playing a larger role in Chanhassen and the Quick Attack apparatus
provides flexibility for a three or four -person crew to respond to a multitude of problems; and
WHEREAS, the Quick Attack mini pumper will serve as the primary vehicle for response to
medicals out of Station 1 and replace Engine 11 as the primary vehicle used by duty crews; and
WHEREAS, due to the expanded capabilities of the Quick Attack, a light rescue vehicle scheduled
for replacement in 2019 will not be necessary; and
WHEREAS, the purchase through Custom Fire Apparatus, Inc. using the Houston -Galveston Area
Council procurement program in the amount of $240,550.49 includes a prepayment incentive discount of
$6,500, resulting in a total purchase price of $234,050.49.
NOW THEREFORE, BE IT RESOLVED that the Chanhassen City Council approve the
purchase of a Quick Attack mini pumper for the Chanhassen Fire Department from Custom Fire
Apparatus, Inc. through the Houston -Galveston Area Council procurement program by full pre -payment in
the amount of $234,050.49.
Passed and adopted by the Chanhassen City Council this 22nd day of February, 2016.
ATTEST:
Todd Gerhardt, City Manager
YES NO
gAadmin\reso1\2016Vnini pmnper.doe
Denny Laufenburger, Mayor
ABSENT
I
ARTAN
ERV
PUMPER CLASSIC SERIES - 10329
Location: Metro Fire - TX
Completion: 2013-05-31
Status: Completed
CHASSIS
Cab: Ford F550 4 Door
Engine: Powerstroke 6.7L V-8
Axles: 7K front / 13K rear
Transmission: Ford Torqueshift
Wheelbase: 200"
BODY
Body Material: Extruded Aluminum
Body Style: Mini Pumper
Door Style: ROM Roll -up
PUMP & PLUMBING
Pump: Hale DSD 1250 GPM
Water Tank: 300 Gal water / 20 Gal foam
Pump Control: Side Mount
Preconnects: (2) 2"
Foam: Hale FoamLogix 2.1A
LIGHTING PACKAGE
Lighting Package: Whelen LED
www.spartanERV.com
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_ WHELEN 56' LED
_____ _____ _ __JUSTICE LIGHTBAR
Bill X
F22 l+LI T o e
RAPID FILL
AUTO TANK Flu J LFOAM FILL
WHELEN LED
nHaala. FORD F550 CREW CAB 4X4
LOWER WARNING
LIGHT PACKAGE
ENGINE: 6.7L DIESEL
RANSMISSION: 6 SPEED AUTOMATIC
rouS. 19,500# GVWR
ODEL: CLASSIC SERIES MINI PUMPER
ATER/ DAM: 300 / 20 GALLONS
PAINTED WHEELS
UMP: HALE DSD 1250GFM
OAM RAPID OAFS 200CFM
SYSTEM HALE FOAMLOGIX 2.IA
COMPARTMENTATION DOOR TYPE: ROLL -UP
FOR:
;TY 22'
N LADDER
GROUND(I) 6.0' LEFT SIDE UNGATED INTAKE
(I) 6.0' RIGHT SIDE UNGATED INTAKE
(1) 2.5"LEFT SIDE GATED INTAKE
(1) 3.0' TANK TO PUMP
(1) 2.0' TA FILL
(1) 2.5' LEFT SIDE DISCHARGE
(D 2.5' RIGHT SIDE DISCHARGE
(1) 4.0' RIGHT SIDE DISCHARGE - 3.0" VALVE
(1) 2.5' REAR DISCHARGE - LH UPPER - CAPS
(2) 2.0' CROSSLAY DISCHARGE - CAPS
(2) 3.0' MONITOR DISCHARGE - OVER PUMP
2.5' REAR DISCHARGE (1) 2.5' RIGHT SIDE AUTOMATIC WATER FILL
(1) 1.0" RIGHT SIDE FOAM FILL
-- U OMER
THIS DRAWING IS A CLOSE APPROXIMATION OF YOUR FIRE
- ® APPARATUS. ICI ALL CASES NNERE THE IXIAWING AND THE
WRITTEN SPECIFICATION DIFFER. THE SPECIFICATION 51101E
PREVAIL. PLEASE WORE WITH YOM DEALER TO ASSURE THAT
B (2) WHELEN IGH THE WRITTEN SPECIFICATION REPRESENTS WHAT YOU WANT IN
_ LED SCENE LIGHTS TIXR FINISHED PRODUCT. SPARTAN ERV BUILDS TO THE
93.16 63.75 IgT WRITTEN SPECIFICATION, NOT THE DRAWING TO ASSWE THAT
1. NEEDS ARE MET.
[7'-9.25'] BODY E3 I PROPRIETARY AND CONFIDENTIAL
OH THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE
//' PROPERTY OF SPARTAN ERV. ANY REPRODUCTION IN PART OR
WHELEN LED AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SPARTAN
B TAIL LIGHTS ERV IS PROHIBITED. CRIMSON FIRE INC. OJSM SPARTAN ERV
LIGHTS� AUTO EJECT - 84.00
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10329 SPARTAN ERV
Built For Life
- Custom,
To: City of Chanhassen
HGAC Member Number 11-2912
Chanhassen Fire Department
Chanhassen, Minnesota
Dear Sirs:
February 11, 2016
HGAC SALES PROPOSAL FOR FIRE APPARATUS
We hereby propose and agree to furnish, after your acceptance of this proposal and the signing of a
contract, the following new Apparatus and Equipment:
"One (1) HGAC CBO1 Initial Attack Fire Apparatus, on a four door Ford F550 commercial
chassis, with a stainless steel equipment body, 300 gallon booster tank, and all other
equipment in accordance with the attached specifications."
All of which are to be done in accordance with the Proposal specifications provided, and will be made
part of the necessary contracts.
PROPOSAL PRICE
The above offered is made for the sum of: USD $240,550.49 (Two Hundred Forty Thousand Five
Hundred Fifty Dollars and 49/100 Cents), FOB Chanhassen, Minnesota, NOTE. This price is per
HGAC contract pricing and is inclusive of the $1,000 HGAC purchase fees.
SALES TERMS
A Progress Payment in the amount of $50,196 is due upon shipment of the Ford Chassis to our Factory.
Full and final payment is due on day of delivery. You may pre pay in advance with contract and
deduct $6,500.00 from the Bid Proposal Price, earning .5% simple interest per each full calendar
montlt until funds become due.
PROPOSAL VALIDITY
30 Calendar Days
DELIVERY SCHEDULE
On or before September 1, 2016
Respectfully Submitted,
CUSTOM E APPARAT S, INC.
James M. Kirvida
President of the Corporation
<' Built For Life
Y� Custom
Chanhassen Fire Dept.
As Per HGAC Model CB01
PROGRESS PAYMENT
CAFS Quick Attack
In order to eliminate interest and handling charges for the chassis portion, a "Progress Payment" is due made
upon shipment of chassis to the Osceola, Wisconsin factory. This amount shall be for an equivalent portion
of the chassis portion of the contract.
BALANCE PAYMENT TERMS
Final payment terms for completed apparatus is due on the day of delivery. Apparatus shall not leave care,
custody and control of Custom Fire Apparatus, Inc. or designated Sales Representative without full payment
of the same.
Final delivery price shall not include any Local, State, or Federal taxes. Custom Fire Apparatus, Inc. shall not
be liable for any State or Federally mandated tax or program after the sale of this apparatus.
CHASSIS BEING FURNISHED: COMMERCIALLY -BUILT CAB & CHASSIS
The following specified chassis is a commercially -built "conventional style" cab and chassis, to be provided
by Custom Fire Apparatus, and its cost is included in the Total Bid Proposal Price.
2016 CAB AND CHASSIS TO BE FURNISHED:
BASE VEHICLE:
Engine Block Heater
Part -Time Four -Wheel -Drive Shift -on -the -Fly
Automatic Hubs with Manual Override
Stainless Steel Exhaust
Hydraulic Power Steering
4 -Wheel Disc Brakes
Mono -Beam Front Suspension, Anti -Roll Bar, Coil Springs, HD Shocks
Rigid Rear Axle, Rear Leaf Suspension, Anti -Roll Bar, HD Leaf Springs HD Shocks
19.5" x 6.00" Wheels
4 -Wheel Anti -Lock Brake System
Dual Air Bags, Side Impact, 2 -Row Curtain Overhead Air Bags
Front Height Adjustable Seat Belts
02/11/16
Chanhassen Fire Dept.
As Per HGAC Model C130
Air Conditioning
Cruise Control
Manual Door Locks
Dual 12v DC Outlets
Analog Instrumentation
Tachometer
Coolant Temperature
Turbo Boost
Transmission Fluid Temperature
Engine Hour Meter
Exterior Temperature
Miles and Trip Mileage Meters
Tilt and telescopic Steering Wheel
Light Tint Manual Operator Windows
Intermittent Wipers
Interior Dome and Reading Lights
4 -Way Adjustable Driver and Front Passenger Seats
Cloth Headliner
Vinyl Rubber Floor Coverings
Black Exterior Trim:
Fender Flares
Window Moldings
Door Handles
Front Grille
Mirror Shrouds
Trailer Harness wBrake Controller
Front Tow Hooks
Aero Halogen Headlights
Cab Exterior Clearance Lights
Clear coat Police/Fire Monotone Paint
Warranties:
Basic: 36 Mo/36,000 Miles
Power train: 60 Mo./60,000 Miles
Diesel Engine: 60 Mo/100,000 Miles
40 -Gallon Fuel Tank
TYPE/MODEL: 4x4 SD Crew Cab 200" WB DRW XL (W5H)
CAFE Quick Attack
02/11/16
...�---
Built
For Life ;
custom
Chanhassen Fire Dept.
As Per HGAC Model C130
Air Conditioning
Cruise Control
Manual Door Locks
Dual 12v DC Outlets
Analog Instrumentation
Tachometer
Coolant Temperature
Turbo Boost
Transmission Fluid Temperature
Engine Hour Meter
Exterior Temperature
Miles and Trip Mileage Meters
Tilt and telescopic Steering Wheel
Light Tint Manual Operator Windows
Intermittent Wipers
Interior Dome and Reading Lights
4 -Way Adjustable Driver and Front Passenger Seats
Cloth Headliner
Vinyl Rubber Floor Coverings
Black Exterior Trim:
Fender Flares
Window Moldings
Door Handles
Front Grille
Mirror Shrouds
Trailer Harness wBrake Controller
Front Tow Hooks
Aero Halogen Headlights
Cab Exterior Clearance Lights
Clear coat Police/Fire Monotone Paint
Warranties:
Basic: 36 Mo/36,000 Miles
Power train: 60 Mo./60,000 Miles
Diesel Engine: 60 Mo/100,000 Miles
40 -Gallon Fuel Tank
TYPE/MODEL: 4x4 SD Crew Cab 200" WB DRW XL (W5H)
CAFE Quick Attack
02/11/16
Chanhassen Fire Dept.
Built For Life
Custom
As Per HGAC Model C1301
Chassis shall be new, with warranty start on completed delivery.
Model to be a Ford 550 4x4, 4 -Door Crew Cab & Chassis
Wheelbase to be 200 inches, with 84 inch cab -to -axle
ENGINE: 6.71, OHV Power Stroke diesel V8 B20
Dual Alternator, 67A
Dual 78 AH 12 -Volt Batteries
660 ft. lbs. Torque @ 1600 RPM
TRANSMISSION: TorgShift 6 -Speed Automatic w/OD & SelectShift
LIMITED SLIP W/4.88 Axle Ratio
GVWR: 19,500 lb. Payload Plus Upgrade Package
TIRES: 2-Front/4-Rear Max-Traction/All TenTain
WHEELS: 19.5 Painted Steel
SEATS & TRIM: HD Vinyl 40/20/40 Split Bench
PAINT SINGLE JOB COLOR: Oxford White
POWER EQUIPMENT GROUP:
Accessory Delay
Power Locks
Remote Keyless Entry
Power Windows
Manual Telescoping Trailer -Tow Mirrors, Heated w/Convex
SHIFT -ON -THE -FLY 4x4 TRANSFERCASE
Manual Locking Hubs and Auto Rotary Control on Dashboard
TRANSMISSION PTO PROVISION (only)
MANUAL REGENERATION (OCR)
CAFS Quick Attack
02/11/16
k7 Built For life
g
Custom-,
Chanhassen Fire Dept.
As Per HGAC Model CB01
DUAL ALTERNATORS, 357 -Amps Total
8" ANGULAR BLACK MOULDED RUNNINGBOARDS
TRAILER BRAKE CONTROLLER
RADIO: AM/FM Stereo w/Digital Clock
CAFS Quick Attack
BACK-UP CAMERA PREP PACKAGE - Including Rear View Mirror Monitor
AUDIBLE BACK-UP/REVERSE ALARM
FIRE/RESCUE PREP PACKAGE
MODIFICATIONS TO CHASSIS. AS TO BE PROVIDED BY BODY BUILDER:
The following special modifications are to be made by the fire apparatus body builder/manufacturer, to the
specified fire apparatus truck cab and chassis.
NFPA RELATED STANDARDS:
GROUND CLEARANCE STANDARDS
Axle housings are to clear the road surface by at least 8" and an angle of departure of at least 8 degrees is to
be maintained at rear of the vehicle when fully loaded.
VISIBLE WARNING DEVICE AND PLACARDS
The specified "Door Ajar" indicator light is to be mounted inside chassis cab so as to be visible to the driver.
CHASSIS MODIFICATIONS: SUPER DUTY CHASSIS APPLICATION:
SPEED GOVERNOR TEST
Engine limiting speed governor is to be tested, upon arrival at the Body Builder's factory for compliance with
the maximum no-load engine operating speed, as determined on appropriate engine power curve sheet.
SUSPENSION AND FRAME CORROSION PROTECTION
02/11/16
4
. - - Built For Lite
Custom 3
Chanhassen Fire Dept. CAFS Quick Attack
As Per HGAC Model CB01
Rear axle suspension brackets, left and right sides, front and rear, shall be caulked with silicone sealant
preventing build-up of road salts and moisture that may cause future corrosion of bracket -to -frame -rail
attachment points.
FRAME PREPARATION, RELOCATION OF DEF RESERVOIR
In order to allow for installation of the optionally specified fire pump transmission, the OEM chassis DEF
reservoir is to be relocated, from the inboard frame location, to outboard of the frame rail on the passenger
side. Where rivets or permanent fasteners are provided by the chassis OEM, to mount DEF components, they
are to be removed and replaced by hardened threaded fasteners.
FIRE SERVICE FRAME RAIL MOUNTING PROCEDURE
All chassis frame rail mounted brackets, supports, pump flanges, and apparatus body subframe components
will be bolted to the frame rail sides. No holes will be drilled in the frame flanges, only the web will be
drilled. No welding will be allowed to the chassis frame, web, or flanges, . ahead of the rear most spring
shackles. Frame flange sandwich clamping devices will not be used.
ROLLOVER STABILITY - NFPA 1901:
The apparatus must meet the rollover stability criteria defined in NFPA 1901 2009 Edition, and is to be
verified with a "certified" Tilt -table Test performed at the body builder's factory.
FLUID DATA LABEL
A printed Fluid Data Field label is to be provided, installed inside the chassis and visible from exterior
ground level. Data Field is to provide the following information, as is applicable to the particular apparatus:
Engine Oil
Engine Coolant
Chassis Transmission Fluid
Pump Transmission Lubrication Fluid
Pump Primer Fluid
Drive Axle Lubrication Fluid
Air Conditioning Refrigerant
Power Steering Fluid
Transfer Case Fluid
Front Tire Cold Pressure
Transfer Case Fluid (chassis)
Chassis Manufacturer
02/11/16
Built For
kk Life
Chanhassen Fire Dept.
As Per HGAC Model C13611
OEM Production Number-
Paint
umberPaint Number
Year Built
Date Shipped
Vehicle Identification Number (VIN)
Rear Tire Cold Pressure
Fluid Data label is to be permanently encased in a chrome full surround bezel.
SEATING/OCCUPANCY LABEL
OAFS Quick Attack
A label is to be installed in the cab to denote the exact number of passengers to be carried in the chassis cab
and/or crew cab. Label is to be permanently encased in a chrome full surround bezel.
DATA LABEL: OVERALL VEHICLE HEIGHT -LENGTH -WEIGHT -OCCUPANCY
There is to be a printed data field label located in direct view of the seated Driver, which indicates, in
feet -and -inches; the overall height of the vehicle (to the highest permanent point -except antennas), and
overall length of vehicle (bumper to tailboard). The delivered apparatus shall have a certified G.V.W.R.
weight sticker applied to the vehicle on delivery which indicates chassis VIN number, front and rear axle
capacity, manufacturers contact information and vehicle type. The data label is to indicate, in pounds, the
vehicle's total "as delivered" weight (with water load), and the maximum for seated occupants (250 pounds
allowance for each person). Label is to be permanently encased in a chrome full surround bezel.
The dimensions and weight are to be "as manufactured", and the customer must revise the data plate, if they
so change the height (by permanent loading and accessory equipment/device installations), and the weight by
adding loose equipment, products, and supplies.
SEAT BELT LABELS
Labels are to be provided in all seating areas, to WARN all occupants to wear their seatbelts. Labels are to
be visible to each and every seated position. Labels are to be permanently encased in a chrome full surround
bezel.
2012 COMPLIANT DPF/DEF EXHAUST SYSTEM
02/11/16
Chanhassen Fire Dept.
BuM For Life
Custom j
As Per HGAC Model CB01
CAFS Quick Attack
The original equipment chassis engine DPF/DEF (diesel particulate filter/diesel exhaust fluid) exhaust
system, upstream and downstream of the passenger side outlet, shall remain unaltered (not modified), so as to
remain in compliance with 2010 exhaust emission standards. The apparatus body design and accessory
installations may have to be compromised, in order to prevent interference with the exhaust system
components. Fabricated stainless steel heat deflector plates are to be provided, where necessary, to protect
body manufacturer installed components from excessive radiant heat. Exhaust outlet shall terminate below
body compartment floor rearward of rear wheels on passenger side of vehicle.
UREA FILL ACCESS DOOR & CUBBY, DRIVER SIDE FORWARD WHEEL WELL
A Cast Products or equivalent brushed aluminum leading edge vertically hinged fuel fill door with recessed
metal cubby is to be furnished, bolted in position, in the rearward location of the driver side apparatus body
wheelwell panel. "UREA EXHAUST ADDITIVE ONLY" blue (color) nametag is to be furnished, on the
interior door.
The OEM furnished "blue" rotary -locking Urea fill cap is to be installed in the fuel fill cubby. The OEM
Urea fill hose and Urea vent hose assemblies are to be installed, extending from the cubby to the underbody
diesel tank.
FUEL FILL ACCESS DOOR & CUBBY, DRIVER SIDE REARWARD WHEEL WELL
A Cast Products or equivalent brushed aluminum leading edge vertically hinged fuel fill door with recessed
metal cubby is to be furnished, bolted in position, in the rearward location of the driver side apparatus body
wheelwell panel. "LOW SULFUR DIESEL FUEL ONLY' green (color) nametag is to be furnished, on the
interior door.
The OEM furnished "green" rotary -locking fuel fill cap is to be installed in the fuel fill cubby. The OEM
fuel fill hose and fuel vent hose assemblies are to be installed, extending from the cubby to the underbody
diesel tank.
COOLANT "BOOST" PUMP, REAR FIRE PUMP APPLICATION
The specified rear fire pump compartment auxiliary heater core shall be piped to the engine coolant system,
installation to include: 12 -volt in-line Groco "free-flow" centrifugal cast bronze bodied coolant "boost"
pump, parallel run of high grade coolant hoses with stainless steel screw type hose clamps, and chassis cab
mounted toggle switch control with engraved nameplate to read: "COOLANT PUMP", accessible to driver.
Installation of coolant pump shall provide increased rate of coolant flow to assure maximum available chassis
02/11/16
Chanhassen Fire Dept.
- Built For Life
Custom
As Per HGAC Model CB01
CAFS Quick Attack
cab and rear pump enclosure auxiliary heater core temperatures during extreme winter conditions.
TIRE PRESSURE WARNING DEVICE, LED CAPS FOR 6 TIRES
There shall be a VECSAFE LED, tire alert pressure management system provided that shall monitor each
tire's pressure. A chrome plated brass sensor shall be provided on the valve stem of each tire for a total of six
(6) tires. The sensor shall activate an integral battery operated LED when the pressure of a tire drops 8 psi,
from the nominal pressure when the cap was installed. Removing the cap from the sensor shall indicate the
functionality of the sensor and battery. If the sensor and battery are in working condition, the LED shall
immediately start blinking.
TIRE VALVE CORE EXTENSIONS
Two (2) each "rigid" metal valve core threaded extensions shall be provided, installed on the inside dual rear
tires of the vehicle's rear axle. Inside dual wheels shall be positioned so that the valve core extensions
protrude through the outside dual wheels, located directly across from the outside dual wheel's valve core.
POWDER COAT PAINT WHEELS, BLACK
Front wheels, inboard rear, and outboard rear wheels (6 each), are to be removed, sandblasted, "powder coat"
painted, BLACK.
WHEEL CHOCKS, WITH UNDERBODY BRACKETS
One pair (2 each) Ziamatic AC -32 single piece aluminum wheel chocks to be furnished, complete with
QCH-32H horizontal underbody slide -out mounting brackets. Chock underbody brackets to be mounted
driver side, ahead of and behind the rear wheels (or as customer designated), beneath compartment floors.
NOTE: The customer must provide a "waiver" to furnish the above specified wheel chocks,which do not
meet the tire diameter requirements as specified by NFPA
MUD FLAPS
Driver's side and passenger's side front fender and rear body wheel well mud flaps shall be furnished, made
of fabric reinforced neoprene rubber, bolted to the front fender liner and rear wheel well bulkheads using
02/11/16
- Built For fife
- CIISIOM
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFS Quick Attack
stainless steel strap brackets and bolts. Mud flaps shall extend approximately 10" below runningboard level.
HELMET STORAGE
The customer shall store the firefighter's helmets inside one of the apparatus body compartments, during road
travel.
TWO (2) FRONT CAB MATCHING BUCKET SEATS IN REAR CAB
The rear OEM provided bench seat is to be removed and reworkd to provide two (2) Ford front driver/officer
"matching" bucket seats.
AUXILIARY CHASSIS CAB HEATER
A 35,000 BTU interior chassis cab auxiliary heater shall be furnished, complete with: engine coolant heater
lines extending from engine compartment to auxiliary heater core, auxiliary 35,000 BTU heater core unit
with air grille and 12 -volt multiple fans, and electrical panel mounted 2 -position rocker style fan switch
control. Hot water heater to be piped to chassis engine cooling system "down stream" of the OEM chassis cab
heater. Heater lines to be gated to prevent loss of engine coolant in the event of ruptured cooling line. A
shroud is to be provided to protect the chassis cab mounted heater. Heater to be routed to body compartment
P2.
PUMP HEATER HOSES AND CLAMPS
The hot water heater core feed and return lines shall be minimum 3/4" i.d. rubber construction.
Hose clamps are to be screw -to -tighten style, constructed of non corrosive material.
MANUAL, BODY PARTS ONLY
One (1) custom parts manual(s) for the factory installed parts only shall be provided in hard copy with the
completed unit.
The manual shall contain the following:
- Job number
- Part numbers with full descriptions
- Table of contents
- Parts section sorted in functional groups reflecting a major system, component, or assembly
02/11/16
" Built For Life
Custom
Chanhassen Fire Dept.
As Per HGAC Model CB01
- Parts section sorted in alphabetical order
- Instructions on how to locate parts
CAPS Quick Attack
The manual shall be specifically written for the body model being purchased. It shall not be a generic manual
for a multitude of different bodies.
POWER INVERTER, 12-VDC -TO-120 VAC
One (1), Dimensions Pure -Sine Inveter is to be furnished, located within the apparatus body, wired to provide
line voltage power to the optionally specified 120 -volt receptacles. Inverter is to have a maximum power
output of 3600 watts at 120 -VAC and 30 Amps. Frequency is to be 60 Hz, with a maximum of 2HP motor
start capability.
CIRCUIT BREAKER PANEL
One (1), Square -D 100 -amp, 6 place, circuit breaker panel with appropriately sized main breaker and
individual switch type manual -reset load suitable circuit breakers to be furnished, for inverters up to 4000
watts continious power output. Panel to be located inside a weatherproof apparatus body compartment,
provided with waterproof non-metallic flexible conduit (extending from invertere to circuit breaker panel and
circuit panel to electrical accessories), with appropriate size multi -stranded color coded THHN insulated
wiring. All circuits shall be identified with nameplates describing controlled function.
NOTE: The specified circuit breaker panel is to be "Load Balanced" as best is possible with the optionally
specified electrical accessories.
FIRE PUMP SYSTEM
WATEROUS SINGLE -STAGE 250 GPM CPK, END SUCTION FIRE PUMP
A 250 gallon per minute/120-cubic feet per minute "Integrated Pump/Compressor" system is to be furnished,
consisting of a Waterous Model CPK -250, Class A, single -stage centrifugal fire truck pump with integral
gear style transmission and a GHH Rand totary screw airend with poly chain drive. Pump/Compressor
system is to be mounted "rear centerline" of the vehicle, immediately rear of the water tank, above chassis
frame rails and between the specified rear side compartments. The "K" style pump transmission gear ratio in
combination with the optionally specified pump transmission gear ratio, is to allow the pump to deliver the
percentage of rated capacity at discharge pressures indicated below:
250 -GPM Water & 120 -CFM Air, at 125 -PSI
02/11/16
10
Chanhassen Fire Dept.
Buitf For Life
Custom
As Per HGAC Model C1301
CAFS Quick Attack
PUMP FEATURES:
Additional pump features shall include: bronze replaceable impeller and impeller seal ring, stainless steel
impeller shaft, grease or oil lubricated bearings, vertically split volute and pump transmission, and all moving
parts which come into contact with water to be bronze or stainless steel. A mechanical self-adjusting pump
seal assembly to be furnished.
MANUFACTURER HYDRO TEST
The pump shall be tested by Waterous, hydrodynamically at above pressure and capacities, and for 10
minutes hydrostatically at a pressure of 600 psig. Certification by Waterous shall be provided in delivery
manual.
The Apparatus Manufacturer's pump performance test to be performed after construction. Factory
certification to be provided in delivery manual.
PUMP INSTRUCTION MANUALS
Two (2), Waterous instruction manuals, one (1) digital CD format, and one (1) hard copy, to be provided
upon delivery of the apparatus. Manuals to be pump model and serial number specific, to include but not be
limited to operation instructions, maintenance (lubrication), and illustrated parts break -down.
PUMP TEST DATA PLATE
The pump shall be provided with a metal plate giving the rated flow at "capacity" and "pressure" test
pressures, together with the RPM of the engine at those pressures and deliveries, and mounted in clear view
of the pump operator's panel. Test plate shall also indicate pump serial number, engine governed speed, and
pump mode of operation for all four individual pump rating tests.
PUMP LUBRICATION FLUID TYPE/CAPACITY PLATE
A permanently mounted metal "fluids" plate shall be furnished, as previously specified above. The
lubrication/fluids plate shall specify the quantity and type of lubricant fluids (where applicable) as used in
this fire pump system.
CAFS COMPONENTS
In addition to the CPK -2 water pump and GHH Rand Compressor, the CAF system is to include: Air
Distribution Manifold, Oil Cooler Assembly, Auto -Sync Assembly, Balance Valve Assembly, Separator
Filter Assembly, Hydraulic Hose Kit, Static Mixer and a Sump Assembly.
REAR PUMP MOUNTING
02/11/16
11
"—� Built For Life
HSIGM
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFE Quick Attach
The specified rear mount pump system is independently mounted to a transverse heavy plate fabricated
sub -frame, which itself is bolted to and easily removable from the chassis frame rails. All assembly bolts to
be Grade -8, with locking style removable nut fasteners.
GEAR STYLE "SPLIT -SHAFT" PUMP TRANSMISSION AND DRIVELINE
A heavy duty 16,000 pound -foot torque rated gearbox pump drive transmission is to be furnished for high
torque engine applications. The transmission drive unit is to be designed of ample capacity for lubrication
reserve and to maintain the proper operating temperature. The gearbox drive shafts are to be of heat-treated
chrome nickel steel and at least 2-3/4 inches in diameter, on both the input and output drive shafts, and are to
withstand the full torque of the engine. All gears, both drive and pump, are to be of highest quality electric
furnace chrome nickel steel. Bores are to be ground to size and teeth integrated and hardened, to give an
extremely accurate gear for long life, smooth, quiet running, and higher load carrying capability. An
accurately cut spur design is to be provided to eliminate all possible end thrust. The pump transmission ratio
is to be selected by the apparatus manufacturer to give maximum performance with the engine and
transmission selected.
Input and output split -shaft transmission drive multiple bolt companion flanges are to be furnished, torque
capacity compatible with the vehicle's driveline.
PUMP -TO- TRANSMISSION UPPER LEVEL DRIVELINE
The pump transmission to be mounted "midship" of the vehicle, to the rear of the chassis transmission.
Transmission to be suspended between chassis frame rails, easily removable, equipped with Spicer 1410
series output driveline components extending to specified fire pump end yoke. Output driveline to include:
cross bearings, slip yoke, slip stub shaft, heavy wall minimum diameter tubing, and other accessories
necessary for high speed power transmission and easy removal.
Pump transmission output shaft is to be "low profile" (minimum height above chassis frame rails), so as to
allow bottom of specified water tank no more than 6" above chassis frame rails.
PUMP TRANSMISSION -TO- CHASSIS COMPONENTS LOWER LEVEL DRIVELINE
Spicer driveline components are to be furnished to facilitate split -shaft transmission installation, components
are to include: slip stub shafts, slip yokes, and cross & bearings to be compatible with pump transmission end
yokes and chassis driveline. Modified drivelines shall be high speed balanced.
PUMP SPLIT -SHAFT TRANSMISSION LUBRICATION FLUID TYPE/CAPACITY PLATE
A permanently mounted metal "fluids" plate shall be furnished, as previously specified above. The
lubrication/fluids plate shall specify the quantity and type of lubricant fluids (where applicable) as used in
this fire pump system.
02/11/16
12
Chanhassen Fire Dept.
As Per HGAC Model CB01
MECHANICAL PUMP SEAL
CAFS Quick Attack
The Waterous end suction pump shall be equipped with a mechanical self-adjusting impeller shaft seal
assembly.
HALE PNEUMATIC PUMP SHIFT
Pump transmission "gear box" to be equipped with a Hale "VPS" pneumatic power shift. The shifting
mechanism to be heat treated hard anodized aluminum power cylinder, with stainless steel shaft. An in -cab
control for rapid shift to be provided that locks in "ROAD" or "PUMP". In -cab control to be easily
accessible to driver, marked with proper shifting instructions.
Three (3), green warning lights to be provided indicating to operator when pump has completed the shift
from "ROAD" to "PUMP" position. Two (2), of these green lights to be located adjacent to in cab control,
one (1), light to be located on operator's control panel adjacent to engine throttle control. All lights to have
appropriate identification/instruction plates.
Pump transmission's pneumatic power shift mechanism and the Pump Shift Console are to be plumbed to the
chassis air system, downstram of the Pressure Protection System, using high pressure nylon tubing and brass
fittings.
The OK To Pump indicator lights, inside the chassis cab and at the pump operator's control panel are to be
provided with circuit protection, wired to and activated by the vehicle transmission position and pump shift
signals.
TRANSMISSION LOCK-UP
The direct gear (1:1 ratio) transmission lock-up for the fire pump operation shall engage automatically when
the pump shift control, in the cab, is activated.
PNEUMATIC COMPRESSOR AND RESERVOIR KIT FOR AIR PUMP SHIFT
A 12 -volt electrically operated air compressor, regulator, and air reservoir are to be furnished and installed on
the apparatus. The air compressor "kit" is to be functional whenever the vehicle engine is running, and is to
provid pressurized air made available for operation of the air style fire pump transmission shift device.
PUMP TEST DATA LABEL
13
02/11/16
Built
For
Life
CUStOMFIRE
Chanhassen Fire Dept.
As Per HGAC Model CB01
MECHANICAL PUMP SEAL
CAFS Quick Attack
The Waterous end suction pump shall be equipped with a mechanical self-adjusting impeller shaft seal
assembly.
HALE PNEUMATIC PUMP SHIFT
Pump transmission "gear box" to be equipped with a Hale "VPS" pneumatic power shift. The shifting
mechanism to be heat treated hard anodized aluminum power cylinder, with stainless steel shaft. An in -cab
control for rapid shift to be provided that locks in "ROAD" or "PUMP". In -cab control to be easily
accessible to driver, marked with proper shifting instructions.
Three (3), green warning lights to be provided indicating to operator when pump has completed the shift
from "ROAD" to "PUMP" position. Two (2), of these green lights to be located adjacent to in cab control,
one (1), light to be located on operator's control panel adjacent to engine throttle control. All lights to have
appropriate identification/instruction plates.
Pump transmission's pneumatic power shift mechanism and the Pump Shift Console are to be plumbed to the
chassis air system, downstram of the Pressure Protection System, using high pressure nylon tubing and brass
fittings.
The OK To Pump indicator lights, inside the chassis cab and at the pump operator's control panel are to be
provided with circuit protection, wired to and activated by the vehicle transmission position and pump shift
signals.
TRANSMISSION LOCK-UP
The direct gear (1:1 ratio) transmission lock-up for the fire pump operation shall engage automatically when
the pump shift control, in the cab, is activated.
PNEUMATIC COMPRESSOR AND RESERVOIR KIT FOR AIR PUMP SHIFT
A 12 -volt electrically operated air compressor, regulator, and air reservoir are to be furnished and installed on
the apparatus. The air compressor "kit" is to be functional whenever the vehicle engine is running, and is to
provid pressurized air made available for operation of the air style fire pump transmission shift device.
PUMP TEST DATA LABEL
13
02/11/16
Chanhassen Fire Dept.
S u r 1 f F o r t r f e
-` Custom
As Per HGAC Model CB01
CAFS Quick Attack
The pump control panel is to be provided with a printed data field indicating the rated flow at 150, 165, 200
and 250 test pressures, together with the RPM of the engine at those pressures and deliveries. Test Label is
to be mounted in clear view of the pump operator's position, as per NFPA 1901 compliance.
Test label is to also indicate the following information:
Pump Make and Model
Pump Capacity
Apparatus Date of Manufacture
Apparatus Model Designation
Apparatus Serial Number
Apparatus Production Number
Engine Governed Speed
Pump Transmission Gear Ratio (to Engine)
Data field is to be permanently encased in a chrome full surround bezel.
GATED INLET WARNING LABEL(S)
At any gated suction inlets, a permanent label is to be provided to read: "WARNING - DEATH OR
SERIOUS INJURY COULD OCCUR IF PROPER OPERATING PROCEDURES ARE NOT FOLLOWED".
AUXILIARY COOLING SYSTEM
A supplementary heat exchanger system shall be installed on the apparatus. The heat exchanger shall be
installed inside the pump or engine compartment. The heat exchanger system shall be so designed as to allow
for cold water from the discharge side of the fire pump to circulate through the heat exchanger tubes. The
mixing of discharge water and radiator anti -freeze in the chassis engine shall not occur as the heat exchanger
is a closed system. Piping from the fire pump to the heat exchanger, and return (to pump Master Drain
suction port), shall be with high pressure line.
PUMP DRAIN MANIFOLD
Waterous manifold drain valve, with bronze body and stainless plunger shall be furnished mounted beneath
the fire pump (lower than bottom of pump volute) and operated by a push-pull cable with chrome plated
T -handle control on operator's panel. Drain valve shall be piped with high pressure nylon tubing, to low
points of pump suction and discharge cavities to allow simultaneous draining through a single drain valve.
INTAKE RELIEF VALVE, 2-1/2" STAINLESS STEEL
02/11/16
14
Chanhassen Fire Dept.
Built For tife
ti
Customv3
As Per HGAC Model CB01
CAFS Quick Attach
A Class 1 model 107819 stainless steel pump suction intake relief valve shall be furnished, installed inside
pump compartment, flange bolted or threaded to suction cavity of the fire pump. Valve to be of the pre-set (to
125 psi) adjustable bypass design, to dump below the vehicle excessive inlet water pressure. Relief valve to
be accessible for future adjustment of bypass pressure.
INTAKE RELIEF VALVE, WITH DISCHARGE TO BELOW PUMP MODULE
The specified fire pump suction manifold Intake Relief Valve's outlet is to discharge down, to below the
pump module (same as pump drain valve).
PRESSURE GOVERNOR and MONITORING DISPLAY
Fire Research PumpBoss model PBA400-A00 pressure governor and monitoring display kit is to be provided
and installed. The kit is to include a control module, pressure sensor, and cables. The control module case is
to be waterproof and have dimensions not to exceed 6 3/4" high by 4 5/8" wide by 1 3/4" deep. Inputs for
monitored information shall be from a J1939 data bus or independent sensors. Outputs for engine control
shall be on the J1939 data bus or engine specific wiring.
FUNCTION INDICATORS
The following continuous displays shall be provided:
• CHECK ENGINE and STOP ENGINE warning LEDs
• Engine RPM; shown with four daylight bright LED digits more than 1/2" high
• Engine OIL PRESSURE; shown on an LED bar graph display in 10 psi increments
• Engine TEMPERTURE; shown on an LED bar graph display in 10 degree increments
• BATTERY VOLTAGE; shown on an LED bar graph display in 0.5 volt increments
• PSI / RPM setting; shown on a dot matrix message display
• PSI and RPM mode LEDs
• THROTTLE READY LED.
MESSAGE DISPLAY
A dot-matrix message display shall show diagnostic and warning messages as they occur. It shall show
monitored apparatus information, stored data, and program options when selected by the operator.
The program shall store the accumulated operating hours for the pump and engine, previous incident hours,
and current incident hours in a non-volatile memory.
Stored elapsed hours shall be displayed at the push of a button.
02/11/16
15
8ulit
For
Life
;
Custom
.: ,.err
----
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFE Quick Attach
It shall monitor inputs and support audible and visual warning alarms for the following conditions:
• High Engine RPM
• High Transmission Temperature
• Low Battery Voltage (Engine Off)
• Low Battery Voltage (Engine Running)
• High Battery Voltage
• Low Engine Oil Pressure
• High Engine Coolant Temperature
CONTROL MODES
The governor shall operate in two control modes, pressure and RPM. No discharge pressure or engine RPM
variation shall occur when switching between modes. A control knob that uses optical technology shall adjust
pressure or RPM settings. It shall be 2" in diameter with no mechanical stops, a serrated grip, and have a red
idle push button in the center.
THROTTLE INDICATOR
A throttle ready LED shall light when the interlock signal is recognized. The governor shall start in pressure
mode and set the engine RPM to idle.
PRESSURE CONTROL
In pressure mode the governor shall automatically regulate the discharge pressure at the level set by the
operator.
ENGINE RPM CONTROL
In RPM mode the governor shall maintain the engine RPM at the level set by the operator except in the event
of a discharge pressure increase.
The governor shall limit a discharge pressure increase in RPM mode to a maximum of 30 psi. Other safety
features shall include recognition of no water conditions with an automatic programmed response and a push
button to return the engine to idle.
ENGINE APPLICATION
The pressure governor and monitoring display shall be programmed for Cummins IS series engines.
LOCATION
Location of the governor and monitoring display shall be at pump operator's panel.
INTERMOTIVE ADAPTER
02/11/16
16
Chanhassen Fire Dept.
- Bunt For fife
C'USIOM
As Per HGAC Model C1301
CAFS Quick Attack
An intermotive adapter is to be provided for use with the above specified Pump Boss and the Ford engine
programming.
ALTERNATIVE WATEROUS PRIMING SYSTEM: It is recommended, by Custom Fire
Apparatus, that the customer's specified Waterous fire pump system be equipped with a WATEROUS
Priming System, as it would then be covered by the same 5 -year warranty as the fire pump and servicable
along with other Waterous pump accessories. This Waterous system would consist of the following:
PRIMER PERFORMANCE REQUIREMENTS
Same as above specified, per NFPA pamphlet #1901.
WATEROUS VPOS PUMP PRIMER
A high capacity positive displacement self lubricating priming system shall be furnished, consisting of: a
Waterous VPOS rotary vane "oil -less" priming pump with 12 -volt electric motor drive, and a manual/electric
priming valve assembly with remote pump operator's panel mounted pull/spring-return control. Priming pump
shall be mounted beneath fire pump. Priming valve assembly to be located on top of pump, self -draining.
The Waterous priming pump system will be tested, by Waterous, prior to installation of pump system, and
re-testing/cetrification by Custom Fire Apparatus, Inc. This priming system is available in lieu of the
customer's specified Hale Priming System, at No Charge.
PRIMER PERFORMANCE REQUIREMENTS
The pump shall be capable of taking suction and discharging water with a lift of 10 ft. in not more than 30
seconds with the pump dry, through 20 ft. of suction hose of appropriate size. It shall be capable of
developing a vacuum of 22" at an altitude of up to 1000 ft.
WATEROUS VPOS PUMP PRIMER
A high capacity positive displacement self-lubricating priming system shall be furnished, consisting of: a
Waterous VPO "oil -less" rotary vane priming pump with 12 -volt electric motor drive, and a push-button
priming valve actuator on pump operator's panel. Priming pump shall be mounted beneath fire pump.
WATEROUS VPA VACCUM ACTIVATED PRIMING VALVE
There shall be a Waterous model VPA vacuum activated priming valve supplied with the pump. The valve
shall open automatically when the priming system is activated. The valve shall be installed on the pump or
02/11/16
17
_ Built For Lite
Custom -
Chanhassen Fire Dept.
As Per HGAC Model CBOT
mounted remotely.
HEAT ENCLOSURE, ALUMINUM
CAFS Quick Attack
A removable heater casing is to be provided, completely enclosing the underside of the fire pump
compartment module. Heater casing side and end panels are to be fabricated entirely of natural finish smooth
sheet aluminum, bolted to and easily removable from the bottom perimeter of the pump module. So as to
allow maximum ground clearance, the heater casing shall of the minimum depth required to enclose the pump
and its accessories. Two (2) individual smooth aluminum slide -out bottom panels are to be provided,
criss-cross reinforced with drain holes and t/4 -turn butterfly clamp latch, removal of which allows for
inspection of and access to the fire pump.
HOT WATER TYPE PUMP COMPARTMENT HEATER
A 30,000 BTU Badger R-255-0 or equivalent hot water type automotive heater to be furnished and installed
inside pump compartment. Heater installation to include: gated engine coolant feed and return lines, dual
12 -volt electric fans, and fan control located on pump control panel.
PUMP HEATER HOSES AND CLAMPS
The hot water heater core feed and return lines shall be minimum 3/4" i.d. rubber construction.
Hose clamps are to be screw -to -tighten style, constructed of non corrosive material.
I l llu 1 WLI'ma 7:74,101 a]
The specified Waterous fire pump and Waterous accessories shall carry a Waterous five (5) year warranty
covering defective parts only.
Refer to above "Fire Pump System" section for furnished pump manuals.
PUMP TEST, FACTORY CERTIFICATION
The above specified pump test/certification to be performed by apparatus manufacturer and as per NFPA
1901 pumping standards, with "Factory" certification provided upon apparatus delivery.
"ROUND TUBULAR" HIGH-FLOW SUCTION MANIFOLD PIPING
02/11/16
18
Chanhassen Fire Dept.
BuiIt For Life
Custom
As Per HGAC Model CB01
CAFS Quick Attack
A stainless steel "high-flow" round tubular suction manifold shall be furnished, flange bolted or Victaulic
coupled to and easily removable from, the fire pump's volute suction inlet. All auxiliary side threaded taps
and/or Victaulic risers shall be "coped" to conform to radius of larger size waterway, so as to provide
unsurpassed flow characteristics.
NOTE: Due to the poor flow characteristics, a suction manifold fabricated of square or rectangular tubing
with flat -mount weld spuds and/or riser pipes for auxiliary suction taps, is not an acceptable substitute to a
tubular manifold.
The suction manifold itself shall contain multiple Victaulic and threaded outlet ports, to facilitate the
installation of all the specified gated suction(s), tank -to -pump suction(s) line, and intake relief valve.
Heavy wall threaded stainless steel pipe and pipe fittings shall be used, wherever possible, upstream of the
specified 2-1/2" suction valves.
All suction manifolds and fittings, suction valves, tubing's, and hoseline assemblies shall be pressure tested
after installation.
ANODE, INLET
One (1) sacrificial zinc anode shall be provided in the water pump inlet manifold, to protect the pump from
corrosion.
PUMP SUCTION INLETS
Following specified pump manifold inlets shall be of proper inside diameter for rated pump capacity,
equipped with zinc die cast screens so as to provide cathode protection for pump waterways.
All intakes shall be provided with suitable closures capable of withstanding 500 psi, threaded caps shall be
chrome plated brass, rocker lug 3" and smaller, long handled larger than 3".
SUCTION INLET VALVE STANDARDS (WHERE OPTIONALLY SPECIFIED)
Following optionally specified 3" or larger gated intakes (except the tank -to -pump intake) shall include a
remote controlled valve mechanism that shall not permit changing the position of the flow regulating element
of the valve from full close to full open, or vice versa, in less than 3 seconds. Where air type actuators are
employed, they shall include dual (2 -each) adjustable needle valve restrictors, bench set/tested, so as to
02/11/16
19
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFE Quick Attack
facilitate the slow movement. Where manual gear or electric gear style actuators are employed, the crank or
motor shall regulate movement speed.
SHORT SUCTION TUBE
The specified side pump suction inlet(s) shall be of minimum length to allow for exterior stacking of adapters
or pre -connected hose.
INLET BLEEDER VALVES
Where specified, each gated intake shall be equipped with a bleeder valve located inside pump compartment
(inside rear compartment -for rear suctions), upstream gate valve, with remote bleeder control in close
proximity to the intake. The gated inlet bleeders shall consist of. 3/4" high pressure flexible hose assemblies
extending between suction valve and bleeder valve, 3/4" cast bronze or stainless steel bleeder valve, exterior
bleeder valve control handle, and an engraved or printed identification label. Bleeder controls for side gated
inlets are to be located below the inlet, in a single row immediately above the runningboard/floor level.
Bleeder controls for optionally specified rear inlets are to be located below the inlet, above the tailboard
level. The bleeder valves shall be rotating quarter -turn style equipped with rectangular chrome plated control
handles, which are horizontal when closed.
HOSE THREADS
Where specified, all screw-on/off threads shall be NST (National Standard Threads), all "sexless" couplings
shall be Storz.
SELF BLEEDING SUCTION CAPS
The specified "threaded" suction caps shall be the VLH Class -1, Trident or equivalent which incorporates a
cross -machined thread design to automatically relief stored pressure in the line during un -capping.
PUMP OVERHEAT PROTECTION
One (1), Waterous Overheat Protection Manager (OPM) model #82516-1A, thermal relief style valve to be
furnished, installed on the two 1/2" tapped holes located near the center discharge area of the pump. The
OPM consists of a valve that automatically opens when the water in the pump reaches 140 degrees and a
warning light located on the pump operator's panel that is triggered by a thermal switch when the water in the
pump reaches 180 degrees. The warning light acts as an additional protection device if the temperature inside
the pump keeps rising although the valve is open. The OPM valve and switch are both mounted on the two
02/11/16
20
.�� Built
Custom
For Life
vi'RE
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFE Quick Attack
facilitate the slow movement. Where manual gear or electric gear style actuators are employed, the crank or
motor shall regulate movement speed.
SHORT SUCTION TUBE
The specified side pump suction inlet(s) shall be of minimum length to allow for exterior stacking of adapters
or pre -connected hose.
INLET BLEEDER VALVES
Where specified, each gated intake shall be equipped with a bleeder valve located inside pump compartment
(inside rear compartment -for rear suctions), upstream gate valve, with remote bleeder control in close
proximity to the intake. The gated inlet bleeders shall consist of. 3/4" high pressure flexible hose assemblies
extending between suction valve and bleeder valve, 3/4" cast bronze or stainless steel bleeder valve, exterior
bleeder valve control handle, and an engraved or printed identification label. Bleeder controls for side gated
inlets are to be located below the inlet, in a single row immediately above the runningboard/floor level.
Bleeder controls for optionally specified rear inlets are to be located below the inlet, above the tailboard
level. The bleeder valves shall be rotating quarter -turn style equipped with rectangular chrome plated control
handles, which are horizontal when closed.
HOSE THREADS
Where specified, all screw-on/off threads shall be NST (National Standard Threads), all "sexless" couplings
shall be Storz.
SELF BLEEDING SUCTION CAPS
The specified "threaded" suction caps shall be the VLH Class -1, Trident or equivalent which incorporates a
cross -machined thread design to automatically relief stored pressure in the line during un -capping.
PUMP OVERHEAT PROTECTION
One (1), Waterous Overheat Protection Manager (OPM) model #82516-1A, thermal relief style valve to be
furnished, installed on the two 1/2" tapped holes located near the center discharge area of the pump. The
OPM consists of a valve that automatically opens when the water in the pump reaches 140 degrees and a
warning light located on the pump operator's panel that is triggered by a thermal switch when the water in the
pump reaches 180 degrees. The warning light acts as an additional protection device if the temperature inside
the pump keeps rising although the valve is open. The OPM valve and switch are both mounted on the two
02/11/16
20
Chanhassen Fire Dept.
'^ Built For life
Custom
As Per HGAC Model CB01
CAFS Quick Attack
(2) 1/2" tapped holes located near the center discharge area of the pump. Discharge shall be "to ground".
The warning light and test button shall be mounted to a heavy polished casting that is mounted to the pump
operator's panel.
Disch Valves: 2.5" & 3.5" Line Outlets to be Waterous (not the deluge)
FULL -FLOW DISCHARGE LINE OUTLET VALVES - WATEROUS
All 2-1/2"discharge outlet valves, one (1) each, are to be equipped with "Full -Flow" stainless steel balls and a
"spring-loaded" seal assembly. No lubrication or regular maintenance shall be required on the Waterous
valves.
REAR SUCTION
PUMP INTAKE ADAPTER
The rear mounted end suction fire pump's rear suction intake adapter shall be appropriate size for the
specified pump rating, configured for use with specified rear suction inlet fitting(s). Intake adapater shall be
flanged or of Victaulic style, to allow for removal of rear suction piping (upstream of pump body), intake
relief valve, specified gate valve(s), tank -to -pump piping, and other optionally specified inlet fittings.
3" GATED SUCTION, 2-1/2" NST PLUGGED, CONTROL AT INLET
A rear gated 3" pump suction intake is to be provided, with: 2-1/2" NST male chrome plated rocker lug plug
type cap with chain, 2-1/2" NST chrome plated rocker lug swivel female with internal strainer, bronze
bleeder valve (inboard pump panel) with exterior control, 3" full flow Akron 8000 series 1/4 -turn ball style
self-locking bronze suction valve (located inboard pump panel) with through -the -panel model TS control
arm, "OPEN" and "CLOSED" nameplates, and 3" i.d. stainless pipe or flanged casting between the valve and
the pump intake manifold.
TANK -TO -PUMP CONNECTIONS
AKRON 3" TANK -TO -PUMP VALVE
A 3" full -flow Akron or equivalent tank -to -pump 1/4 -turn valve to be furnished, with upstream 4" nipple
flange. The gated suction line from specified tank sump to the tank -to -pump valve shall be furnished with a
banded flexible "hump hose" connection and 4" i.d. straight-line stainless steel piping within the fire pump
compartment. Tank -to -pump suction shall allow a flow rate exceeding 300 GPM.
02/11/16
21
Chanhassen Fire Dept.
As Per HGAC Model CBO1
TANK -TO -PUMP CHECK VALVE
OAFS Quick Attack
A 4" i.d. stainless steel or bronze corrosion resistant tank -to -pump suction check valve to be furnished, 300
GPM flow capable, to prevent "back-flow" of water from the pump -to -tank, if the tank suction valve is
inadvertently left open.
WATER TANK -TO -PUMP CONTROL, "PULL TO OPEN"
Specified tank -to -pump suction valve is to be remote controlled with lever style valve actuator and a manual
push-pull style T -handle twist -to -lock operator's panel control. Tank -to -pump suction valve control is to be
"In -Closed" and "Out -Open".
TANK REFILL, 1" BALL VALVE
One (1), gated 1 " tank fill discharge line, extending from pressure side of fire pump to water tank is to be
provided, with: female TIPT tank fill spud located in upper portion of water tank, high pressure wire
reinforced 1" hose with stainless steel grooved Victaulic end couplings, 1" Akron 8000 series bronze 1/4 -turn
self-locking ball style discharge valve configured for manual valve control located on the pump operator's
control panel, and a nameplate to read: "TANK FILL".
WATER TANK REFILL CONTROL, "PULL TO OPEN"
Specified water tank refill discharge valve is to be remote controlled with lever style valve actuator and a
manual push-pull style T -handle twist -to -lock (for throttling) operator's panel control. Tank refill valve
control is to be "In -Closed" and "Out -Open".
INDUSTRIAL PUMP DISCHARGE OUTLET CONTROLS AND ACTUATORS
All discharge valves shall have operating controls and actuators that allow the valve to be positioned
incrementally from closed to full open, and locked in any selected position. Each valve control is to be
adjacent to its respective pressure instrument.
Each of the specified 3" diameter or larger discharge valves are to have an operating mechanism which shall
not permit changing the position of the flow regulating element of the valve from full close to full open, or
vice versa, in less than 3 seconds.
DISCHARGE OUTLET BLEEDERS
02/11/16
22
Built for
Life
�oUWOMFIFIIE
Chanhassen Fire Dept.
As Per HGAC Model CBO1
TANK -TO -PUMP CHECK VALVE
OAFS Quick Attack
A 4" i.d. stainless steel or bronze corrosion resistant tank -to -pump suction check valve to be furnished, 300
GPM flow capable, to prevent "back-flow" of water from the pump -to -tank, if the tank suction valve is
inadvertently left open.
WATER TANK -TO -PUMP CONTROL, "PULL TO OPEN"
Specified tank -to -pump suction valve is to be remote controlled with lever style valve actuator and a manual
push-pull style T -handle twist -to -lock operator's panel control. Tank -to -pump suction valve control is to be
"In -Closed" and "Out -Open".
TANK REFILL, 1" BALL VALVE
One (1), gated 1 " tank fill discharge line, extending from pressure side of fire pump to water tank is to be
provided, with: female TIPT tank fill spud located in upper portion of water tank, high pressure wire
reinforced 1" hose with stainless steel grooved Victaulic end couplings, 1" Akron 8000 series bronze 1/4 -turn
self-locking ball style discharge valve configured for manual valve control located on the pump operator's
control panel, and a nameplate to read: "TANK FILL".
WATER TANK REFILL CONTROL, "PULL TO OPEN"
Specified water tank refill discharge valve is to be remote controlled with lever style valve actuator and a
manual push-pull style T -handle twist -to -lock (for throttling) operator's panel control. Tank refill valve
control is to be "In -Closed" and "Out -Open".
INDUSTRIAL PUMP DISCHARGE OUTLET CONTROLS AND ACTUATORS
All discharge valves shall have operating controls and actuators that allow the valve to be positioned
incrementally from closed to full open, and locked in any selected position. Each valve control is to be
adjacent to its respective pressure instrument.
Each of the specified 3" diameter or larger discharge valves are to have an operating mechanism which shall
not permit changing the position of the flow regulating element of the valve from full close to full open, or
vice versa, in less than 3 seconds.
DISCHARGE OUTLET BLEEDERS
02/11/16
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., Bui#f For life
Custom
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFS Quick Attack
Each of the following specified gated discharges shall be equipped with a "discharge outlet bleeder". The
outlet bleeders shall consist of: 3/4" high pressure flexible hose assemblies extending between discharge
valve and bleeder valve, 3/4" cast bronze or stainless steel bleeder valve mounted interior of pump
compartment (inside rear compartment -for rear discharges), and an exterior bleeder valve control handle with
color coded (to match corresponding discharge outlet) engraved or printed identification label. Bleeder
controls for side discharges are to be located below the outlet, in a single row immediately above the
runningboard/floor level. Bleeder controls for optionally specified rear discharges are to be located below
the outlet, above the tailboard level. The bleeder valves shall be rotating quarter -turn style equipped with
rectangular chrome plated control handles, which are horizontal when closed.
HOSE THREADS
Where specified, all screw-on/off threads shall be NST (National Standard Threads), all "sexless" couplings
shall be Storz.
"ROUND TUBULAR" STAINLESS STEEL DISCHARGE MANIFOLD
A stainless steel "round tubular" or fire pump manufacturer's multiport discharge manifold shall be furnished,
flange bolted or Victaulic clamped to and easily removable from, the fire pump's large diameter discharge
outlet taps.
NOTE: Due to the likelihood of high pressure deformation (regardless of wall thickness), manifolds
fabricated of square or rectangular tubing's, are not acceptable.
The tubular manifolds main waterway shall be commensurate in diameter, to adequately feed the quantity
and size of auxiliary discharge line "branches". So as to provide unsurpassed flow characteristics, all
auxiliary branch reducers shall be concentric bell reducers, and all couplings and risers shall be "coped" to
conform to the radius of the larger sized feed waterway. All capped ends shall be spherical for high pressure
applications. Flat -mount weld spuds and non -coped risers welded to rectangular fabrications and/or end
plates are not acceptable.
All stainless steel welding shall be TIG, to assure proper penetration and conformity with original tubing and
weld fittings outside diameters. All elbows shall be smooth sweep weld fittings. Mitered angle joints are not
acceptable.
Under no conditions shall there be weld slag, misalignment of tubing sections, or projections into any
tributaries of the manifold.
See following specifications describing the number/size/locations of outlet gate valves to be furnished.
02/11/16
23
Bulli For
Life
custom
m
Chanhassen Fire Dept.
As Per HGAC Model CB01
OAFS Quick Attack
Heavy wall threaded pipe and pipe fittings shall be used, wherever possible, downstream of the specified side
outlet and top deluge discharge valves.
All flexible discharge lines and bleeder lines, downstream of respective valves, shall be reinforced high
pressure hose assemblies with stainless steel or brass end fittings.
Pressure gauge tubing lines shall be clear polypropylene with brass fittings, manifold drain lines (that are not
high pressure hose assemblies) shall be copper tubing.
All discharge manifolds and fittings, suction manifolds and fittings, discharge and suction valves, tubing's,
and hoseline assemblies shall be pressure tested after installation.
REAR DISCHARGES)
REAR DRIVER SIDE 2-1/2" DISCHARGE
One (1), rear (driver's side) 2-1/2" gated discharge to be provided with: 2-1/2" NST chrome plated brass
rocker lug cap with chain, 2-1/2" NST male x 2-1/2" NST rocker lug swivel female 30 degree chrome plated
brass elbow extension, 2-1/2" NST male chrome plated brass outlet adapter, 3/4" bleeder valve with exterior
remote control, 2-1/2" W. stainless steel pipe or wire reinforced hose assembly with 2-1/2" stainless end
fittings, 2-1/2" Waterous 1/4 -turn discharge valve with chrome plated ball and spring loaded self-adjusting
seal assembly. (located inside pump compartment), and push-pull chrome "twist -to -lock" discharge control
handle with recessed color coded nameplate located on the pump operator's control panel.
REAR DRIVER SIDE 2-1/2" DISCHARGE LOCATED ON CONTROL PANEL
The above specified rear driver's side 2-1/2" gated discharge is to be located on the recessed rear operators
control panel, inboard of the optionally specified access door.
HOSE BED PRE -CONNECT DISCHARGE(S), SWIVELING UNDER -FLOOR OUTLET(S)
PASSENGER SIDE OUTBOARD HOSEBED, 2" DISCHARGE, 1-1/2" SWIVEL OUTLET
One (1), passenger side outboard hosebed pre -connect, 2" gated discharge to be provided with: 1-1/2" NST
male x 2" female 90 degree bronze swivel "underside" discharge outlet (extending through slotted opening in
the hosebed floor), bronze pre -connect hose line bleeder valve, 2" i.d. wire reinforced hose with 2" NPT and
Victaulic stainless end fittings, 2" Elkhart Unibody ball style 1/4 -turn self-locking bronze bodied discharge
02/11/16
24
-�,—,-. Built For .life
Custom
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFS Quick Attack
valve with UICS2 electric controller with pressure indicator, CAFS on/off push button, and CAFS mode
select button located at the pump operator's control panel.
DRIVER SIDE OUTBOARD HOSEBED, 2" DISCHARGE, 1-1/2" SWIVEL OUTLET
One (1), driver side outboard hosebed pre -connect, 2" gated discharge to be provided with: 1-1/2" NST male
x 2" female 90 degree bronze swivel "underside" discharge outlet (extending through slotted opening in the
hosebed floor), bronze pre -connect hose line bleeder valve, 2" i.d. wire reinforced hose with 2" NPT and
Victaulic stainless end fittings, 2" Elkhart Unibody ball style 1/4 -turn self-locking bronze bodied discharge
valve with UICS2 electric controller with pressure indicator, CAFS on/off push button, and CAFS mode
select button located at the pump operator's control panel.
PASSENGER SIDE INBOARD HOSEBED, 2.5" DISCHARGE, 2-1/2" SWIVEL OUTLET
One (1), passenger side inboard hosebed pre -connect, 2.5" gated discharge to be provided with: 2-1/2" NST
male x 2.5" female 90 degree bronze swivel "underside" discharge outlet (extending through slotted opening
in the hosebed floor), bronze pre -connect hose line bleeder valve, 2.5" i.d. wire reinforced hose with 2.5"
NPT and Victaulic stainless end fittings, 2.5" Elkhart Unibody ball style 1/4 -turn self-locking bronze bodied
discharge valve with UICS2 electric controller with pressure indicator, CAFS on/off push button, and CAFS
mode select button located at the pump operator's control panel.
SELF -BLEEDING DISCHARGE CAPS, AND ELBOWS
Where specified, the rocker lug discharge caps and outlet elbow extensions are to be VLH, Class -1, Trident,
or equivalent which incorporates a cross -machined thread design to automatically relieve stored pressure in
the line during uncapping/unthreading.
STORZ ADAPTERS)
One (1) each, 2.5" NSTF x 5" Storz lightweight adapter(s) with 5" Storz cap(s) shall be furnished.
FIRE PUMP COMPARTMENT
The fire pump location shall be at the rear of the apparatus, its features and accessories as follows:
3D ENGINEERED REAR PUMP ENCLOSURE
The following specified "rear" fire pump enclosure (compartment) is to be "fully engineered" as an integral
part of the compartmentd apparatus body, with ALL structural fabrications, pump inlet/outlet panels, pump
02/11/16
25
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFS Quick Attack
control panel, gauge/instrument panel, hose beds/trays, and fire pump mounting brackets are to be computer
three-dimensional modeled and on-screen assembled. Each individual pump module component's part profile
is to be traceable to a precision engineered digital drawing.
In addition to the part profile and fabrication details, the precision engineering is to include the mounting and
fastener holes to allow the assembly of all related fire pump compartment components, including but not
limited to:gauges and instrumentation, pump drain and bleeder controls, pump discharge and suction valve
controls, handrail bracket and step mount holes, and all other accessories which are to be bolted to the pump
module.
FOAM SYSTEM, DIRECT DISCHARGE
SINGLE AGENT FOAM SYSTEM
The following specified Direct Discharge Foam System shall be of the "single agent" type, with features and
accessories as per the following:
CAF CAPABLE DISCHARGEM:
In addition to being Class -A Foam Capable, the following discharge(s) to be CAF (Compressed Air Foam)
capable:
Both 1.5" hosebed preconnects and the 2.5" hosebed preconnect.
PLACARDS. SINGLE AGENT FOAM SYSTEM
A foam system piping schematic placard, for "single agent" system, shall be furnished, located adjacent to the
system's control console. A foam system rating placard shall also be furnished, for the particular model and
brand, also located adjacent to the control console. Placards shall be provided by foam system manufacturer,
chrome plated cast metal.
All foam capable discharge controls shall be identified, with colored engraved nameplates to read: FOAM
WATEROUS ADVANTUS 3 SINGLE AGENT CLASS -A FOAM SYSTEM
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26
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Life
Custom
mfnE
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFS Quick Attack
control panel, gauge/instrument panel, hose beds/trays, and fire pump mounting brackets are to be computer
three-dimensional modeled and on-screen assembled. Each individual pump module component's part profile
is to be traceable to a precision engineered digital drawing.
In addition to the part profile and fabrication details, the precision engineering is to include the mounting and
fastener holes to allow the assembly of all related fire pump compartment components, including but not
limited to:gauges and instrumentation, pump drain and bleeder controls, pump discharge and suction valve
controls, handrail bracket and step mount holes, and all other accessories which are to be bolted to the pump
module.
FOAM SYSTEM, DIRECT DISCHARGE
SINGLE AGENT FOAM SYSTEM
The following specified Direct Discharge Foam System shall be of the "single agent" type, with features and
accessories as per the following:
CAF CAPABLE DISCHARGEM:
In addition to being Class -A Foam Capable, the following discharge(s) to be CAF (Compressed Air Foam)
capable:
Both 1.5" hosebed preconnects and the 2.5" hosebed preconnect.
PLACARDS. SINGLE AGENT FOAM SYSTEM
A foam system piping schematic placard, for "single agent" system, shall be furnished, located adjacent to the
system's control console. A foam system rating placard shall also be furnished, for the particular model and
brand, also located adjacent to the control console. Placards shall be provided by foam system manufacturer,
chrome plated cast metal.
All foam capable discharge controls shall be identified, with colored engraved nameplates to read: FOAM
WATEROUS ADVANTUS 3 SINGLE AGENT CLASS -A FOAM SYSTEM
02/11/16
26
Chanhassen Fire Dept.
Built For Life
Custom
As Per HGAC Model CB01
CAFE Quick Attack
The apparatus shall be equipped with a "single agent" ADVANTUS 3 foam proportioning system, electronic,
fully automatic, variable speed, direct injection, discharge side foam proportioning system. The system shall
be capable of handling Class A foam concentrates. The foam proportioning operation shall be based on direct
measurement of water flows, and remain consistent within the specified flows and pressures. The system
shall be equipped with a digital electronic control display, suitable for installation on the pump panel.
Microprocessor Controller
ADVANTUSTM is equipped with a 16-bit, mixed-signal microcontroller with a 60kB flash memory, 2 kB
RAM and 12 -bit analog to digital converter. This allows the ADVANTUSTM to receive input from the water
conductivity probe, temperature sensor, flowmeter and foam solution conductivity probe, compare values and
control the foam pump motor, providing accurate injection into the foam process manifold.
Operator Interface Terminal
The Operator Interface Terminal (OIT) contains a digital display, ultra -bright LED's and push-button controls
allowing the operator to perform the following functions:
Provide push-button control of foam ratios from 0.1 % to 1 %, in 0.1 % increments; 3% and 6%
Show current flow -per -minute of water
Show total volume of water discharged during and after foam operations are completed
Show total amount of foam concentrate used
Show which foam supply tank is in use
Perform setup and calibrate functions for the microcontroller
Flash a "low concentrate" warning when the foam concentrate tank(s) run(s) low
Displays "no concentrate" when the foam concentrate tank(s) is/are empty
Flash an "error" warning with associated code in the event of an electronic malfunction
Provide a manual back-up mode, controlled by the operator
Pre -selection of measurement units: U.S. Gallons, Imperial Gallons or Liters
Remote Activation
The system can be activated from an external 12 or 24 -volt electrical source, such as a pump -in -gear circuit
or engine ignition power which can eliminate one step in the operational sequence.
Flowmeter
A paddlewheel -type flowmeter, installed in the process manifold upstream of the foam injection point,
connects to the microcontroller. Displayed on the OIT, the flowmeter reads the water rate of flow in real time
as well as the total water used during and after foam operations.
Foam Pump
The 12 or 24 -volt electric motor driven, Hydra -Cell positive displacement foam concentrate pump is
constructed of brass and stainless steel components which may come in contact with foam concentrate,
02/11/16
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Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFS Quick Attack
making the pump resistant to chemical and corrosive attack. The pump is capable of handling suspended
abrasives without sustaining any damage and can run dry for extended periods without sustaining damage.
The foam pump is rated at 3 GPM @ 150 psi (11.31/min @ 10 bar) and operating pressures up to 450 psi (32
bar). Maximum electrical load of 40 amps @ 12 VDC or 21 amps @ 24 VDC.
A pump motor electronic driver, located inside the controller housing receives signals from the
microcontroller and powers the 1/2 hp (A kW) electric motor in a variable speed duty cycle to ensure that the
correct amount of foam concentrate as set by the pump operator is injected into the water stream.
Control Cables and Connectors
The cables for interconnection of the control unit, OIT, conductivity sensors and flowmeter shall be
electrically shielded to prevent radio frequency or electro -mechanical interference.
System Support
The AdvantusTM is equipped wit PC -Connectivity which allows a qualified technician to perform upgrades,
diagnostics and monitor system functions in real-time. The system can also be remotely monitored using any
PC with Internet access, allowing technicians to easily connect to the Waterous dedicated website to assure
proper operation and to update the system software by uploading new features and functions as they become
available.
The motor driven foam pump system shall be mounted to a fabricated stainless steel platform, strategically
located within the fire pump module, such that the pump is below the level of the foam cell.
The foam injection system shall be plumbed to the specified onboard Class A foam concentrate tank, and
panel mounted inlet, using: minimum 3/4" W. brass piping, bronze 1/4 -turn shutoff valve, bronze wye with
removable strainer, and 3/4" i.d. clear vinyl foam liquid hose. NOTE: In order to provide proper foam
concentrate flow rates, smaller inside diameter components shall not be used.
MASTER FOAM MANIFOLD
A flanged bolt -on or victaulic grooved stainless steel pump discharge foam manifold is to be furnished, for
use with the specified direct discharge injection foam system. Discharge manifold is to include a 3" i.d.
stainless steel dual plate spring loaded check valve, fitting tap for foam injection line, fitting tap for flow
sensor, bottom fitting tap for the remote manifold drain valve, and multiple taps for use with discharge valves
designated as foam lines. Discharge foam manifold is to be of adequate size/capacity to handle flows not
exceeding 850 gallons per minute.
FOAM MANIFOLD DRAIN
02/11/16
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CUSIOMFIRIE
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFS Quick Attack
making the pump resistant to chemical and corrosive attack. The pump is capable of handling suspended
abrasives without sustaining any damage and can run dry for extended periods without sustaining damage.
The foam pump is rated at 3 GPM @ 150 psi (11.31/min @ 10 bar) and operating pressures up to 450 psi (32
bar). Maximum electrical load of 40 amps @ 12 VDC or 21 amps @ 24 VDC.
A pump motor electronic driver, located inside the controller housing receives signals from the
microcontroller and powers the 1/2 hp (A kW) electric motor in a variable speed duty cycle to ensure that the
correct amount of foam concentrate as set by the pump operator is injected into the water stream.
Control Cables and Connectors
The cables for interconnection of the control unit, OIT, conductivity sensors and flowmeter shall be
electrically shielded to prevent radio frequency or electro -mechanical interference.
System Support
The AdvantusTM is equipped wit PC -Connectivity which allows a qualified technician to perform upgrades,
diagnostics and monitor system functions in real-time. The system can also be remotely monitored using any
PC with Internet access, allowing technicians to easily connect to the Waterous dedicated website to assure
proper operation and to update the system software by uploading new features and functions as they become
available.
The motor driven foam pump system shall be mounted to a fabricated stainless steel platform, strategically
located within the fire pump module, such that the pump is below the level of the foam cell.
The foam injection system shall be plumbed to the specified onboard Class A foam concentrate tank, and
panel mounted inlet, using: minimum 3/4" W. brass piping, bronze 1/4 -turn shutoff valve, bronze wye with
removable strainer, and 3/4" i.d. clear vinyl foam liquid hose. NOTE: In order to provide proper foam
concentrate flow rates, smaller inside diameter components shall not be used.
MASTER FOAM MANIFOLD
A flanged bolt -on or victaulic grooved stainless steel pump discharge foam manifold is to be furnished, for
use with the specified direct discharge injection foam system. Discharge manifold is to include a 3" i.d.
stainless steel dual plate spring loaded check valve, fitting tap for foam injection line, fitting tap for flow
sensor, bottom fitting tap for the remote manifold drain valve, and multiple taps for use with discharge valves
designated as foam lines. Discharge foam manifold is to be of adequate size/capacity to handle flows not
exceeding 850 gallons per minute.
FOAM MANIFOLD DRAIN
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Chanhassen Fire Dept.
Built For Life
Custom
As Per HGAC Model CBOT
CAFE wick Attack
A 3/4" quarter -turn bronze drain valve, with chrome plated control handle and recessed name tag, is to be
furnished, located on a side pump panel immediately above the runningboard/rubrail level. Manifold drain
line is to extend from a bottom tap on the foam manifold; with positive "gravity -drain" to the panel mount
drain valve, assuring complete drainage of the manifold downstream of its check valve and upstream of the
foam capable discharge valves.
CAF DISCHARGE AIR CONTROLS
The three (3) specified CAF -capable discharge outlets shall each be furnished with a properly "sized" 12 -volt
solenoid operated, illuminated rocker switch controlled, bronze valve air control. Illuminated air control
shall be located adjacent to the respective discharge outlet pressure gauge and/or control, provided with
matching color coded nameplate.
COMPRESSED AIR FOAM DISCHARGE ACCESSORIES
In addition to the discharge air controls, each CAF -capable discharge outlet shall be provided with
appropriate CAF accessories, to include but not limited to: discharge valve "down -stream" one-way check
valve (to prevent back-flow of compressed air), air injection fitting with Durabila or equivalent stainless steel
check valve (to prevent back-flow of water into air line), high pressure drain lines extending between check
valve cavity and the specified multi -port drain valve, and miscellaneous stainless steel, brass, or wire
reinforced hose plumbing assemblies.
FOAM RESERVOIR. CLASS -A FOAM CONCENTRATE
Class -A foam cell to be furnished, located interior of specified non-metallic water tank, totally separate from
baffled water cavities. Refer to Water Tank for full description and capacity of the Class -A foam cell.
REAR CENTERLINE PUMP ENCLOSURE. REAR "ENCLOSED" CONTROLS
A rear centerline of body pump cavity/enclosure is to be furnished, between back walls of the apparatus body
rear side. compartments (rear of water tank and wheel well housings), ahead of specified rear tailboard. Pump
cavity is to provide full enclosure of the pump and its related plumbing and valves. The floor of hose bed is
to provide the top of pump enclosure, the specified rear control panel is to provide back enclosure.
Service and inspection to the rear mounted pump is to be through the optionally specified removable rear side
compartment back wall inserts and removable overhead panel insert (below hosebed floor).
02/11/16
29
..�-_., Built For Life
custom _.
Chanhassen Fire Dept.
As Per HGAC Model CB01
OAFS Quick Attack
The specified rear pump control panel is to be recessed at least 9" inboard the roll -up rear door, allowing for
discharge outlet and suction inlet extensions with mounted caps.
An R.O.M. brand bar latched satin anodized shutter type roll -up rear body/pump panel access door, shall be
furnished, extending full width between the vertical rear body corners. Door roll -up mechanism and opened
door bundle shall be located above the specified rear pump panel light housing, encapsulated for protection.
Exterior rear top door header to be fabricated of or plated with the specified rear body material, providing a
scuff resistant surface below the hosebed and between rear body corners.
REMOVABLE SIDE COMPARTMENT BACK WALL INSERTS, FOR PUMP ACCESS
The driver and passenger rear side compartment interior back walls are each to be furnished with a flush
insert panel of maximum allowable size, removal of which provides access to the interior of pump
compartment for pump service, inspection and repairs. Insert are to be of the same material as surrounding
wall, flush mounted to the wall surface, and equipped with multiple flush mounted bright metal trigger
latches. Removable inserts are to be in vertical alignment with the rear interior pump system, to allow
generous access to the fire pump and its plumbing accessories.
Use of the specified trigger latches is to allow insert panel removal without the need for hand tools.
REAR PUMP CONTROL PANEL
REAR PUMP CONTROLS
The pump operator's control panel shall be located at "rear" of vehicle. All pump discharge controls are to be
mounted on the pump operator's control panel, so as to permit operation from one central operator's location.
All mechanical pump actuator rods, both rotating and push-pull, are to be heavily cadmium plated solid cold
roll steel. Push-pull rods are to be equipped with clevis joints or swivel ball joints which are thread mounted
to rods, allowing for stroke adjustment. Discharge valve and discharge outlet bleeder control handles are to
be chrome plated brass or polished stainless steel. All manual push-pull discharge valve controls shall be
straight -pull, with quarter -turn twist -to -lock hand grips.
The upper portion of the pump control panel shall accommodate the specified "opening" instrument panel,
the mid-level shall accommodate the valve and accessory controls, and the bottom portion shall accommodate
the specified inlet and outlet bleeder and drain valve controls.
IDENTIFICATION TAGS
02/11/16
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Chanhassen Fire Dept.
wilt For Life
custom
As Per HGAC Model CB01
CAFS Quick Attack
All discharge controls and outlets, suction controls and inlets, drain valve controls, bleeder valve controls,
and all other pump related controls shall be properly identified with permanent engraved or cast nameplates
describing function and operation of each control. Nameplates for discharge controls, discharge outlets, and
respective pressure gauges are to be color coded and shall indicate: numerical sequence, location of outlet,
type of discharge, and size of hose to be used. The nameplates shall be permanently attached to the discharge
control hand grips and discharge and suction drain and bleeder control handles.
Where air or electric toggle switch suction gate valve controls and position indicator lights are specified, they
shall be grouped together, for ease of identification, and provided with permanently engraved nameplates
recessed into surround bezels.
REAR MOUNT VALVE CONTROLS
Three (3) Elkhart brand UBEC Valve controllers are to be located onthe rear -mount pump operator's panel.
DISCHARGE CONTROL NAME PLATES
The specified individual discharge control color coded identification name plate's nomenclature is to,
describe: the physical location of outlet, the size of hose to be attached, and the type of discharge. Where an
outlet is Foam Capable, the name plate is to so describe.
DISCHARGE OUTLET NAME PLATES
Individual Discharge Outlet name plates are to be provided adjacent to the outlet or hosebed. Outlet name
plates are to be of the same color as the discharge valve control name plate, pressure instrument name plate,
and the bleeder valve control name plate.
REAR MOUNT VALVE CONTROLS
One (1) Innovative Controls brand chrome plated, rear mount push-pull controls, with ergonomically
designed chrome plated T -handles, and encapsulated UV -resistant printed color -coded (ILO engraved)
verbiage labels shall be furnished.
DISCHARGE CONTROL NAME PLATES
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Chanhassen Fire Dept.
As Per HGAC Model CB01
OAFS Quick Attack
The specified individual discharge control engraved color coded identification name plate's nomenclature
shall, describe: the physical location of outlet, the size of hose to be attached, and the type of discharge.
Where an outlet is Foam Capable, the name plate shall so describe.
DISCHARGE OUTLET NAME PLATES
Individual Discharge Outlet name plates are to be provided adjacent to the outlet or hosebed. Outlet name
plates are to be of the same color as the discharge valve control name plate, pressure instrument/gauge name
plate, and the bleeder valve control name plate.
THE SPECIFIED ELECTRIC VALVE CONTROL CONSOLES ARE TO BE USED FOR:
3 each, Rear Discharges, two (2) 2" and one (1) 2-1/2".
PRESSURE GAUGES/INSTRUMENTS ALIGNED WITH DISCHARGE CONTROLS
The specified pump panel mounted discharge controls are to be located adjacent to or immediately below and
in line with corresponding individual discharge pressure gauge. The pump operator's control panel is to be
configured in an organized manner, "user-friendly", side-to-side across the entire panel.
ENCLOSED REAR PUMP CONTROL PANEL
The pump operator's control panel shall be located at the centerline rear of body, inboard the specified rear
roll up door. Pump control panel shall be fabricated of or overlaid with #4 brushed -polished stainless steel,
providing a scuff resistant non -painted corrosion free surface.
All pump discharge and suction controls are to be mounted on this rear pump operator's control panel, so as
to permit operation of the pump from one central location. All side mechanical pump control rods, rotating
and push-pull, shall be heavily cadmium plated solid cold roll steel, equipped with adjustable clevis joints or
swivel ball joints and chrome plated brass or black phenolic control handles/knobs. All discharge controls
and outlets, suction controls and inlets, drain valve controls, bleeder valve controls, and all other pump
related controls shall be properly identified with permanent engraved or cast nameplates describing function
and operation of each control. Nameplates for discharge controls, discharge outlets, and respective pressure
gauges shall be color coded and indicate: numerical sequence, location of outlet, type of discharge, and size
of hose to be used.
The specified air toggle switch controls with indicator lights shall be grouped together on pump control
console, equipped with permanently engraved nameplates recessed into a single piece polished stainless steel
surround bezel.
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h; CUStOM
F
RE
Chanhassen Fire Dept.
As Per HGAC Model CB01
OAFS Quick Attack
The specified individual discharge control engraved color coded identification name plate's nomenclature
shall, describe: the physical location of outlet, the size of hose to be attached, and the type of discharge.
Where an outlet is Foam Capable, the name plate shall so describe.
DISCHARGE OUTLET NAME PLATES
Individual Discharge Outlet name plates are to be provided adjacent to the outlet or hosebed. Outlet name
plates are to be of the same color as the discharge valve control name plate, pressure instrument/gauge name
plate, and the bleeder valve control name plate.
THE SPECIFIED ELECTRIC VALVE CONTROL CONSOLES ARE TO BE USED FOR:
3 each, Rear Discharges, two (2) 2" and one (1) 2-1/2".
PRESSURE GAUGES/INSTRUMENTS ALIGNED WITH DISCHARGE CONTROLS
The specified pump panel mounted discharge controls are to be located adjacent to or immediately below and
in line with corresponding individual discharge pressure gauge. The pump operator's control panel is to be
configured in an organized manner, "user-friendly", side-to-side across the entire panel.
ENCLOSED REAR PUMP CONTROL PANEL
The pump operator's control panel shall be located at the centerline rear of body, inboard the specified rear
roll up door. Pump control panel shall be fabricated of or overlaid with #4 brushed -polished stainless steel,
providing a scuff resistant non -painted corrosion free surface.
All pump discharge and suction controls are to be mounted on this rear pump operator's control panel, so as
to permit operation of the pump from one central location. All side mechanical pump control rods, rotating
and push-pull, shall be heavily cadmium plated solid cold roll steel, equipped with adjustable clevis joints or
swivel ball joints and chrome plated brass or black phenolic control handles/knobs. All discharge controls
and outlets, suction controls and inlets, drain valve controls, bleeder valve controls, and all other pump
related controls shall be properly identified with permanent engraved or cast nameplates describing function
and operation of each control. Nameplates for discharge controls, discharge outlets, and respective pressure
gauges shall be color coded and indicate: numerical sequence, location of outlet, type of discharge, and size
of hose to be used.
The specified air toggle switch controls with indicator lights shall be grouped together on pump control
console, equipped with permanently engraved nameplates recessed into a single piece polished stainless steel
surround bezel.
02/11/16
32
�- Built For Life
Custom
Chanhassen Fire Dept.
As Per HGAC Model CB01
PUMP PANEL LIGHTING
CAFS Quick Attack
Pump control panel lighting is to be provided by the specified interior compartment lights, which are
activated by door -open switch.
PUMP ENCLOSURE WIRING HARNESSES
All pump compartment (Pump Cavity) wiring for specified 12 -volt electrical equipment is to be suitably
protected inside heat resistant vinyl, forming one or more wiring harness(es). Harnesses are to originate at a
dedicated Pump Cavity PDC (power distribution center) located within the rear pump enclosure, extend to
the individual electrical devices, and secured with loom clips. Harness individual wires are to be legend
imprinted multi -stranded copper, SAE -J 1128 automotive compliant. Spare wires are to be provided, so as to
allow for future installations of additional electrical accessories.
All 12 -volt switches, relays, terminals, connectors, and wiring to have a direct current rating of 125% of
maximum current for which the current is protected. All wiring terminals to be closed barrel style,
mechanically crimped, and insulated
PUMP MODE TRANSMISSION LOCK-UP
Vehicle electronic automatic transmission to be "signaled" by shifting of the fire pump into pump gear, so as
to activate transmission "Lock -Up" mode (direct drive). An automatic transmission shift selector position
detent or transparent removable shield is to be provided to prevent unintentional movement of the shift
selector during pumping operations.
PUMP CAVITY POWER DISTRIBUTION CENTER
A fabricated metal power distribution center (PDC) is to be provided, located interior of the rear pump
cavity/enclosure, accessible from an access door or removable panel. PDC is to contain engineered electrical
components and pin/socket bulkhead connectors. Multiple circuit breaker sockets shall be furnished for
future use.
PUMP CAVITY WIRING SCHEMATICS
Vehicle Specific wiring information is to be provided for this particular apparatus "as configured" upon
completed delivery of the same. Information is to be in a drawing format, describing origination and
termination connections and functions.
02/11/16
33
Built For
Life
CUStOMFIFIE
Chanhassen Fire Dept.
As Per HGAC Model CP®I
PUMP COMPARTMENT LIGHT, LED
CAFS Quick Attack
One (1), clear lens 4" round grommet mount 12 -volt LED interior pump compartment light to be furnished,
mounted beneath the ceiling of interior pump module. Light to be activated by setting of the Park Brake.
PUMP GAUGE PANEL
PUMP CONTROL GAUGE & INSTRUMENT PANEL, HINGED
The specified pump pressure gauges and engine monitors/instruments shall be installed on a brushed stainless
steel hinged gauge panel, located above the rear mount pump controls. The gauge/instrument panel is to be
equipped with a polished stainless steel piano hinge and two adjustable -grip chrome plated lift -and -turn
latches. Gauge panel to be hinged, to allow access to back of gauges and interior fire pump compartment.
PUMP OPERATOR'S INSTRUMENTS AND GAUGES
ENGINE INSTRUMENTATION
The engine instrumentation is to be included in the specified fire pump pressure control system "engine
governor". Instrumentation shall be integral with the Governor Control.
COLOR CODED DISCHARGE NAMEPLATES: NOMENCLATURE
Discharge name plates and/or control diagrams are to be permanently engraved into colored media or
encapsulated color coded printing, as specified below. Name plate colors are to match the designated color
of the individual outlets and pressure instruments.
Suction name plates are to be of the same single color, contrasting to the discharge colors
The name plate's nomenclature is to identify: physical location, size of hose to be attached, and type of
discharge. Example: REAR PASSENGER SIDE 2-1/2" PRECONNNECT DISCHARGE
Color matching name plates are to be provided for: Discharge Outlet (or Hosebed Pre -Connect), Discharge
Control, Discharge Pressure Instrument, and the Discharge Bleeder Control.
Apparatus locations are to be identified as: FRONT (forward facing), PASSENGER SIDE (curb side facing),
REAR (rearward facing), and DRIVER SIDE (street side facing).
02/11/16
34
Chanhassen Fire Dept.
Built For the
custim
As Per HGAC Model CB01
CAFS Quick Attack
On sides of apparatus, left-to-right locations are to be identified as FORWARD and REARWARD.
At rear of apparatus, locations are to be identified as INBOARD, OUTBOARD, OR CENTER.
NOTE: The terms LEFT and RIGHT are not to be utilized, unless specifically instructed to do so by
customer.
COLOR CODED DISCHARGE AND SUCTION NAME PLATES
The name plates, as provided for identification of the following devices, are to be permanently printed on a
colored background with nomenclature as specified above, attached with permanent adhesive. NOTE: Name
plates are not to be screwed or riveted in position.
Color matching name plates are to be provided for: Suction Inlet, Suction Control (when gated), Suction
Bleeder, Discharge Outlet, Discharge Control, Discharge Pressure Instrument, and Discharge Bleeder
Control.
FOAM CAPABLE DISCHARGES: IDENTIFICATION
All of the specified "Foam Capable" discharges shall have red graphical identification tags or their nametags
and/or data plates marked: FOAM, in addition to the other discharge nomenclature.
MASTER GAUGES. VACUUM & PRESSURE
NO-SHOK LIQUID FILLED GAUGES
Master pump intake and pump discharge pressure indicating devices shall be located within 8" of each other,
edge to edge, with the intake (suction) pressure indicating device to the left of the pump discharge pressure
indicating device.
A 4" diameter NoShok compound style pressure gauge to be furnished, registering 0 x 600 psi, "enhanced"
black numerals on white background. Gauge needle shall have a "bright orange" tip for improved visibility.
Gauge to be piped to discharge volute of fire pump, equipped with a black permanently engraved
identification nameplate installed below the gauge, to read: "DISCHARGE."
A 4" diameter NoShok compound style pressure gauge to be furnished, registering -30 x 400 psi,"enhanced"
black numerals on white background. Gauge needle shall have a "bright orange" tip for improved visibility.
Gauge to be piped to suction volute of fire pump, equipped with a black permanently engraved identification
nameplate installed below the gauge, to read: "SUCTION." .
02/11/16
35
Built For life
caste _ --
Chanhassen Fire Dept.
As Per HGAC Model CBOT
TEST GAUGE PANEL
CAFS Quick Attack
A test plug assembly to be furnished, installed on specified gauge panel adjacent to respective pump suction
and pump discharge gauge. Test plugs to be piped to pump suction cavity and discharge cavity using high
pressure clear nylon tubing with brass fittings.
INDIVIDUAL DISCHARGE GAUGES, 2-1/2" DIAMETER
Four (4), 2-1/2" diameter NoShok compound style discharge pressure gauges to be furnished, registering 0 x
400 psi, "enhanced" black numerals on white background. Gauge needle shall have a "bright orange" tip for
improved visibility. Gauges to be located in a uniform manner no more than 6" from its respective discharge
valve control.
Each gauge and respective discharge valve control to be equipped with color coded permanently engraved
identification nameplate to describe numerical sequence, location, type and size of outlet.
All above specified pressure gauges to be analog style, liquid filled, vibration dampened, and capable of
operations to -40 degrees F. Master gauges and individual discharge pressure gauges shall have a 7 year
warranty.
The specified engine monitors, pump suction and discharge gauges, and individual gated discharge pressure
gauges shall be installed on the specified gauge panel.
Pressure gauges to be piped to the individual discharge valves and pump suction and discharge volutes using
high pressure clear nylon tubing with brass fittings.
CAST METAL PRESSURE GAUGE SURROUND BEZELS
The specified individual pump discharge, pump intake, and individual discharge pressure gauges shall be
encased/surrounded by chrome or polished trim bezels. Color coded placards/name tags are to be recessed
into the gauge trim bezels.
TANK LEVEL INDICATORS)
WATER LEVEL INDICATOR - TANK VISION
02/11/16
36
Chanhassen Fire Dept.
/ Built For Life
= Custom 777
As Per HGAC Model CB01
CAFS Quick Attack
One (1), FRC, "Tankvision" WLA200-A00 water tank level indicator to be furnished with: weatherproof
encapsulated high intensity LED light indicator, tank level sending unit, and protected wiring loom. Water
tank level indicator to be mounted on pump control panel. Tank level sensing unit to be located front of
specified water tank to properly sense water capacity.
FOAM LEVEL - INDICATOR - TANKVISION. FOR CLASS -A FOAM
One (1), FRC, "Tankvision" foam tank level indicator to be furnished with: weatherproof encapsulated high
intensity LED light indicator, 30 -ft sensor cable extension for foam tank level indicator, tank level sensing
probe, and protected wiring loom. Foam tank level indicator to be mounted on pump control panel. Tank
level sensing probe to be located in front of specified foam tank.
POLYPROPYLENE WATER TANK -- LIFETIME WARRANTED - 300 WATER/15 FOAM
The apparatus shall be equipped with a polypropylene thermoplastic water tank, with isolated foam cell. The
water tank's capacity is to be 300 US gallons, and the foam cell's capacity is to be 15 US gallons.
The tank body and end bulkheads shall be constructed of 1/2" thick, polypropylene, nitrogen -welded and
tested inside and out. Tank construction shall conform to NFPA standards.
The transverse and longitudinal 3/8" thick swash partitions shall be interlocked and welded to each other as
well as to the walls of the tank. The partitions shall be designed and equipped with vent holes to permit air
and liquid movement between compartments.
The 1/2" thick cover shall be recessed 3/8" from the top of the side walls. Hold down dowels shall extend
through and be welded to both the covers and the transverse partitions, providing rigidity during fast fill
operations. Drilled and tapped holes for lifting eyes shall be provided in the top area of the water tank.
The bottom of the tank shall be secured within the specified rubber lined "full perimeter cradle", design to be
in accordance with the tank manufacturer's requirements.
The water fill tower shall be designed, sized and located as required by the needs of the tank. The 1/2" thick
polypropylene fill and overflow tower shall be equipped with a hinged lid and a removable polypropylene
screen.
An overflow tube shall be installed within the fill tower and internally piped with large diameter schedule 40
PVC pipe through the tank, exiting behind the vehicle's rear axle.
02/11/16
37
Chanhassen Fire Dept.
Built For Life
Custom
As Per HGAC Model CB01
CAFS Quick Attack
The water tank sump shall be a minimum of 10" x 10" x 3" deep and located on the bottom on the bottom of
the booster tank booster tank. There shall be a 4" i.d. schedule 40 polypropylene tank suction pipe from the
entrance of the tank (adjacent to and inline with fire pump) to the tank sump. The tank drain and clean out
shall be 3" NPT schedule 80 female flange with plug, located in the bottom of the tank sump.
FOAM CELL
One (1), 15 -gallon foam cell shall be furnished as a component of specified water tank. The foam cell shall
include a vertical fill stack with lift -up cover and latch assembly. The foam cell shall have a
pressure/vacuum vent installed. Threaded female ports shall be furnished in the lower and bottom wall of the
foam cell, for use with the foam concentrate liquid line and low level sensor.
WARRANTY
The booster tank shall have a lifetime warranty as provided by the tank manufacturer.
UPF POLY TANK III
The specified water tank shall be manufactured by United Plastics Fabrication (UPF), NO EXCEPTIONS.
The booster tank warranty is to be provided by United Plastics Fabricating, Inc., copy of the warranty must
be included in the delivery documents.
TANK SUPPORT STRUCTURE
The specified tank shall be nested into a full perimeter mounting "picture frame" style support
structure consisting of 2" x 2" x 1/4" thick 304 grade stainless steel angle. The front of tank shall be
equipped with a full width 1/4" thick front base plate. All stainless cradles are to be wire -feed welded to the
specified stainless steel apparatus body sub frame transverse tubings.
Structure shall be tank -specific, and shall provide support in the areas and locations specified by the tank
manufacturer.
All mating areas between tank and structure shall be lined with 60 DURO rubber cushion material,
1/2" thick on horizontal and front surfaces and 1/4" thick on sides and back vertical surfaces.
02/11/16
38
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFS Quick Attack
Structure shall be mounted to chassis frame rail side walls by hardened carriage bolts. The use of threaded
rod plates or U -bolts will not be considered adequate.
TANK CRADLE STRUCTURE WARRANTY
The tank cradle is to have a lifetime warranty, both structurally and corrosion -free, as provided by body
builder
RECTANGULAR SHAPE TANK
The specified water tank is to be of a conventional rectangular shape, located beneath the main hose bed,
rearward of the front body transverse cross -panel.
FOAM TANK DESIGN STANDARDS
The non -corrosive foam tank is to meet (or in the case of multiple tanks, Tanks are to meet) applicable
sections of NFPA standards.
The foam concentrate tank is to be provided with sufficient wash partitions so that the maximum dimension
perpendicular to the plane of any partition shall not exceed 36 inches. The swash partition(s) are to extend
from wall to wall and cover at least 75 percent of the area of the plane of the partition.
The foam concentrate tank is to be provided with a fill tower or expansion compartment having a minimum
area of 12 square inches and having a volume of not less than 2 percent of the total tank volume. The fill
tower opening is to be protected. by a completely sealed air -tight cover. The cover is to be attached to the fill
tower by mechanical means. The fill opening is to be designed to incorporate a 1/4 inch removable screen
and shall be located so that foam concentrate from a five (5) gallon container can be dumped directly to the
bottom of the tank to minimize aeration without the use of funnels or other special devices.
The foam tank fill tower is to be equipped with a pressure/vacuum vent that enables the tank to compensate
for changes in pressure or vacuum when filling or withdrawing foam concentrate from the tank. The
pressure/vacuum vent must not allow atmospheric air to enter the foam tank except during operation or to
compensate for thermal fluctuations. The vent is to be protected to prevent foam concentrate from escaping
or directly contacting the vent at any time. The vent is to be of sufficient size to prevent tank damage during
filling or foam withdrawal.
A color coded label or visible permanent marking that reads "FOAM TANK FILL" is to be placed at or near
any foam concentrate tank fills opening.
02/11/16
39
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFE Quick Attach
An additional label is to be placed at or near any foam concentrate tank fill opening that specifies the type of
foam concentrate the system is designed to use. Any restrictions on the types of foam concentrate that can be
used with the system are also be stated, and a warning message that reads "WARNING: DO NOT MIX
BRANDS AND TYPES OF FOAM."
The foam concentrate tank outlet connection is to be designed and located to prevent aeration of the foam
concentrate and shall allow withdrawal of 80 percent of the foam concentrate tank storage capacity under all
operating conditions with the vehicle level.
FOAM RESERVOIR DRAIN
One (1) foam reservoir drain is to be furnished, each consisting of a 1/4 -turn ball style bronze or stainless
steel 3/4" i.d. valve, stainless steel piping, and threaded spud in reservoir. Reservoir drain is to be located in
the pump module, and is to drain liquid concentrate to below the chassis frame.
OVERHEAD HOSE BODY: REARWARD OF WATER TANK
Forward shroud is to be provided, to custom fit around the specified tank fill stack(s). Shroud is to be
designed so as to allow for adjustable hose bed divider tracks on rear vertical surface.
HOSE BED: ALUMINUM GRATINGS
The apparatus main hose bed area is to be located to the rear of the transverse front body panel, between
passenger's and driver's inboard apparatus body sides.
Multiple double -break flange reinforced hose load support beams are to be provided, spanning between and
bolted to the inboard apparatus body sides. Beams are to be constructed of body matching material, profile is
to be of minimum height to maximize hose bed depth, and the beams are to be positioned no more than
twenty (20) inches apart.
Extruded aluminum slatted hose bed floor gratings are to be furnished, running longitudinally the full length
of the hose bed. Longitudinal grating slats are to be fastened to underside perpendicular cross -slats which
extend the full width of the hose bed cavity. The hose bed floor gratings are to be assembled with bolts (not
welded), so as to allow for future modifications and repairs to the grating assembly. Longitudinal gratings
are to be single piece full length extrusions, spaced at least 1/2" apart to allow for hose ventilation.
Cross -slats are to be positioned to rest on the top surface of the specified overhead tank retainer/ hose load
support beams.
02/11/16
40
Built For
Life
CUSIOMFIRE
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFE Quick Attach
An additional label is to be placed at or near any foam concentrate tank fill opening that specifies the type of
foam concentrate the system is designed to use. Any restrictions on the types of foam concentrate that can be
used with the system are also be stated, and a warning message that reads "WARNING: DO NOT MIX
BRANDS AND TYPES OF FOAM."
The foam concentrate tank outlet connection is to be designed and located to prevent aeration of the foam
concentrate and shall allow withdrawal of 80 percent of the foam concentrate tank storage capacity under all
operating conditions with the vehicle level.
FOAM RESERVOIR DRAIN
One (1) foam reservoir drain is to be furnished, each consisting of a 1/4 -turn ball style bronze or stainless
steel 3/4" i.d. valve, stainless steel piping, and threaded spud in reservoir. Reservoir drain is to be located in
the pump module, and is to drain liquid concentrate to below the chassis frame.
OVERHEAD HOSE BODY: REARWARD OF WATER TANK
Forward shroud is to be provided, to custom fit around the specified tank fill stack(s). Shroud is to be
designed so as to allow for adjustable hose bed divider tracks on rear vertical surface.
HOSE BED: ALUMINUM GRATINGS
The apparatus main hose bed area is to be located to the rear of the transverse front body panel, between
passenger's and driver's inboard apparatus body sides.
Multiple double -break flange reinforced hose load support beams are to be provided, spanning between and
bolted to the inboard apparatus body sides. Beams are to be constructed of body matching material, profile is
to be of minimum height to maximize hose bed depth, and the beams are to be positioned no more than
twenty (20) inches apart.
Extruded aluminum slatted hose bed floor gratings are to be furnished, running longitudinally the full length
of the hose bed. Longitudinal grating slats are to be fastened to underside perpendicular cross -slats which
extend the full width of the hose bed cavity. The hose bed floor gratings are to be assembled with bolts (not
welded), so as to allow for future modifications and repairs to the grating assembly. Longitudinal gratings
are to be single piece full length extrusions, spaced at least 1/2" apart to allow for hose ventilation.
Cross -slats are to be positioned to rest on the top surface of the specified overhead tank retainer/ hose load
support beams.
02/11/16
40
Chanhassen Fire Dept.
i3tfflf For iii`
Custom
Mood
As Per HGAC Model CB01
STAINLESS STEEL ADJUSTABLE HOSEBED DIVIDER TRACKS
CAFE Quick Attack
Channel fabricated stainless steel hosebed divider horizontal slide tracks are to be furnished, transverse at the
rear of hosebed, designed so as to retain the floor gratings and prevent snagging of hose or couplings during
deployment and re -loading operations.
In addition to the rear transverse hosebed divider slide track, two (2) parallel transverse stainless steel
horizontal channel tracks shall be furnished, bolted to/removable from the specified forward cross divider.
Forward and rear horizontal channel tracks are to be provided with sliding friction clamps and threaded studs
with acorn nuts, allowing infinite side-to-side adjustment of hosebed divider location.
HOSEBED DIVIDERS, 1/4" PLATE ALUMINUM
One (1) each, full length full depth infinitely adjustable hosebed dividers shall be furnished, each fabricated
of .250" unpainted machine sanded or abraded smooth aluminum with vertical front and bottom reinforcing
extrusion. The top rear corner of the divider panel shall have a 3" radius, to prevent damage to tarps and
restraints. All horizontal, vertical, and rear radius metal edges are to be DA sanded smooth to prevent
personnel injury and hose damage.
HOSE BED CAPACITY
The main overhead hose bed areas, as described above, shall be designed to accommodate: driver side
outboard with 200 ft. of 1-3/4" double jacket fire hose, passenger side outboard with 200 ft of 1-3/4" double
jacket fire hose, and 300ft. of 2-1/2" and room for Blitzfire mounted in bed.
HOSEBED COVERS -- ALUMINUM 4 -WAY
One (1), full length/full depth main hosebed divider is to be furnished, as specified above, bolted in position
and easily removable. Divider is to be located near the center line of the main hosebed, fabricated with triple
formed top horizontal breaks providing rigid mounting surface for both specified hinged aluminum hosebed
covers. A full depth forward hosebed cross divider shall be furnished, immediately to rear of water tank fill
stack, with triple top flange, bolted in position and removable. -
Two (2), individual polished 4 -way aluminum treadplate hosebed covers to be furnished, extending from
front hosebed cross divider to rear of body. Hosebed covers to be triple fabricated construction for maximum
strength, equipped with polished stainless steel full length piano hinges bolted to top flange of specified
hosebed divider and hosebed covers. Back end plates of hosebed covers to be equipped with horizontal
1-1/4" diameter polished stainless steel railings with chrome plated bolted brackets. Driver's side hosebed
cover railing to include Velcro strap design to hold adjacent cover in the opened position. Polished stainless
02/11/16
41
Built For
Life ,
UStOM IRE
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFS Quick Attack
steel fabricated rear coupling guides to be furnished horizontally at rear under cover areas and vertically rear
divider flange, designed to prevent snagging of hose and couplings.
Two (2) individual Black vinyl coated nylon hose bed cover end flaps with weighted bottom seams or vinyl
mesh netting are to be furnished , permanently attached to bottom rear flange of hosebed covers.
HOSEBED COVERS -- INBOARD "SWING -UP"
The two (2) specified hose bed covers are to be hinged on the horizontal top flange of the specified hose bed
divider, designed to swing -inboard from the hose bed sides exposing the underside hose beds. Hose bed
covers are to rest on the horizontal outboard driver and passenger sides of the main hose bed cavity
BACKBOARD STORAGE COMPARTMENT
One (1) backboard compartment/storage area shall be provided, located driver side main hosebed area. This
area shall be enclosed on top and sides, accessible through from the rear of the apparatus. Hook and loop
fasteners are to be provided for retention of specified backboard. The storage area will have minimum
dimensions of 5" wide, by 22" tall, by 74" long.
NO RIDE PLACARD
A WARNING label is to be located on the vehicle at the rear step area that is to caution personnel that riding
on these areas while the vehicle is in motion is prohibited. Label is to be permanently encased in a chrome
full surround bezel.
TAILBOARD. NON -SLIP PUNCTURE GRIP STAINLESS STEEL
A 101" wide rear step/tailboard shall be furnished, constructed of 12 -gauge type 304 stainless steel, with #4
brushed/polished finish and the following specified non -slip top surface.
Tailboard shall be a single piece fabrication, with perimeter fabricated flanges, side and rear same width as
the body rubrails, and outboard rear corners "beveled" 45 -degrees. The beveled corner flanges and the rear
flange of tailboard shall be double -broke, and have a total of five (5) diamond shape cut-outs, exposing the
under flange mounted rear corner marker lights and rear center marker light cluster. Tailboard shall be
spaced 1/2" away from the rear face of body, for drainage, bolted in position and easily replaceable in the
event of damage.
Per NFPA: Steps, platforms, or secure ladders shall be provided so that firefighters have access to all
working and storage areas of the apparatus. The maximum stepping height from ground to first step shall not
02/11/16
42
Chanhassen Fire Dept.
B u i I I F®T tiI*
CH
SIOM
As Per HGAC Model CB01
CAFE Quick Attack
exceed 24". Additional steps cannot be more than 18" apart. All steps, platforms, or ladders shall sustain a
minimum static load of 500 lbs. without permanent deformation and shall have skid resistant surfaces. Any
step shall have a minimum area of 35 sq. in. Platform shall have a minimum depth of 8".
LASER -CUT CUSTOM TEXT/SHAPE(S). TAILBOARD FLANGE
The rear vertical flange, of the apparatus rear tailboard shall have "laser -cut-out", (in lieu
of diamond shape cut-outs) inline with the specified 12 -volt -red rear marker light fixtures, such that the letter
/ shape is illuminated.
PUNCTURE -FABRICATED MACHINED NON -SLIP STEP SURFACES
The entire top surface of the tailboard fabrication shall be provided with an NFPA approved non -slip
puncture -fabricated foot grip pattern, which has been tested and "certified" to be compliance with NFPA slip
resistance requirements. The puncture grip pattern shall be laser -cut and dimple -formed -up, providing an
aggressive non -slip top step/walk surface which spans full width and full depth (multiple rows front -to -rear)
of the rear tail board fabrication. Non -slip grip pattern shall be completely self -draining (to the ground), so
as to not allow for accumulation of water and ice.
SLIP RESISTANT SABER -SHAPE TABS ON PERIMETER TAILBOARD FLANGES
The top outboard corners of the tailboard's rear side facing fabricated flanges are to be provided with
multiple evenly spaced saber shape tabs. The tabs are to extend slightly above the top step surface, so as to
limit foot slippage when climbing aboard the tailboard. As with the puncture grip pattern, the saber -shape
tabs must be self draining to the ground.
TAILBOARD DEPTH
The above specified 100" wide rear step/tailboard shall be 8" deep (front -to -rear flange), across the entire
width of the tailboard.
REAR TOW EYES, EXPOSED AT REAR OF BODY
Two (2) rear painted "tow" eyes shall be located at the rear of the apparatus and shall be permanently
mounted directly to the chassis frame rails. A chassis frame cross member or spreader bar is to be provided,
02/11/16
43
Chanhassen Fire Dept.
As Per HGAC Model CB01
OAFS Quick Attack
located between the.tow eyes. The inner and outer edges of the tow eyes shall be radiused, eyes to be 3" in
diameter.
COMPARTMENTED BODY CONSTRUCTION MATERIALS & FABRICATION:
FABRICATION MATERIALS
The apparatus body compartments shall be fabricated using 14 -gauge thickness, type 304 smooth sheet
stainless steel, with #4-polished/brushed finish. All structural sheet metal fabrications are to be of 14 -gauge
material thickness, including, but not limited to: side and rear lower level compartment floors, wheel well
outer panels, rear body corners, and hose bed risers. .
Other specified interior compartment shelving, trays, and shelving tracks shall be fabricated of smooth
aluminum, of designated thickness, and shall have a machine sanded finish.
The specified 4 -way treadplate apparatus body components shall be type 3003 'Brite" aluminum C-102 or
equal pattern treadplate, NFPA approved no -slip diamond on step and walk surfaces.
PRECISION MACHINING AND FABRICATION
All individual apparatus body fabricated components are to be: computer designed for repeatable tolerances,
precision computer control machined for superior cut edge quality, and computer control machine fabricated
for assembled parts accuracy
FASTENERS:
All apparatus body screw type fasteners shall be stainless steel "low profile" button socket head cap screws
with stainless steel hex "Ny-Lok" threaded nuts designed to prevent loosening. Size of fasteners, 1/4"
minimum, and their spacing must provide for maximum structural integrity and no leakage in flanged areas
between fasteners. Any necessary exterior exposed nut fasteners shall be polished stainless steel or chrome
plated "acorn" covering fastener threads. NOTE: Hex head, truss head, Phillips pan head, or other large
profile style fasteners shall not be used for assembly of fabricated sheet metal components.
Additionally, there are to be NO 3/16" fasteners of any style used for structural applications.
CONSTRUCTION METHODS:
All individual fabricated body components are to be assembled with removable fasteners for ease of
modifications and repairs. Exterior compartment and hose body fabrications must be free of all projections
which might injure personnel or fire hose. NOTE: Where "nibbled" or other non -continuous non -smooth
cutting methods are used to machine the body material, all edges must be reworked/filed for injury
prevention and improved appearance.
02/11/16
44
Built For
Life
1
VUStOM IRIE
Chanhassen Fire Dept.
As Per HGAC Model CB01
OAFS Quick Attack
located between the.tow eyes. The inner and outer edges of the tow eyes shall be radiused, eyes to be 3" in
diameter.
COMPARTMENTED BODY CONSTRUCTION MATERIALS & FABRICATION:
FABRICATION MATERIALS
The apparatus body compartments shall be fabricated using 14 -gauge thickness, type 304 smooth sheet
stainless steel, with #4-polished/brushed finish. All structural sheet metal fabrications are to be of 14 -gauge
material thickness, including, but not limited to: side and rear lower level compartment floors, wheel well
outer panels, rear body corners, and hose bed risers. .
Other specified interior compartment shelving, trays, and shelving tracks shall be fabricated of smooth
aluminum, of designated thickness, and shall have a machine sanded finish.
The specified 4 -way treadplate apparatus body components shall be type 3003 'Brite" aluminum C-102 or
equal pattern treadplate, NFPA approved no -slip diamond on step and walk surfaces.
PRECISION MACHINING AND FABRICATION
All individual apparatus body fabricated components are to be: computer designed for repeatable tolerances,
precision computer control machined for superior cut edge quality, and computer control machine fabricated
for assembled parts accuracy
FASTENERS:
All apparatus body screw type fasteners shall be stainless steel "low profile" button socket head cap screws
with stainless steel hex "Ny-Lok" threaded nuts designed to prevent loosening. Size of fasteners, 1/4"
minimum, and their spacing must provide for maximum structural integrity and no leakage in flanged areas
between fasteners. Any necessary exterior exposed nut fasteners shall be polished stainless steel or chrome
plated "acorn" covering fastener threads. NOTE: Hex head, truss head, Phillips pan head, or other large
profile style fasteners shall not be used for assembly of fabricated sheet metal components.
Additionally, there are to be NO 3/16" fasteners of any style used for structural applications.
CONSTRUCTION METHODS:
All individual fabricated body components are to be assembled with removable fasteners for ease of
modifications and repairs. Exterior compartment and hose body fabrications must be free of all projections
which might injure personnel or fire hose. NOTE: Where "nibbled" or other non -continuous non -smooth
cutting methods are used to machine the body material, all edges must be reworked/filed for injury
prevention and improved appearance.
02/11/16
44
Chanhassen Fire Dept.
+ BuiiF For tife
Custom
As Per HGAC Model CBO1
CAFS Quick Attack
The described construction methods are to insure easy disassembly of the apparatus body in the event
of damage or need for future modifications. Apparatus designs or construction methods which do not
allow for disassembly and removal of major fabricated components are not to be considered "equal"
to this construction method.
Specified upper level side compartments shall have fabricated vertical door jambs located above wheelwell
enclosure, separating forward/upper level wheelwell/rear compartment areas. Door jambs are to be bolted to
sweep -out threshold portion of upper level compartment opening and to the underside of overhead
compartment roof fabrication, easily removable so as to allow future modifications to door opening size.
For maximum cubic footage of compartments, the lower portion of the interior forward side compartments
shall be recessed into within 4 -inches of the chassis frame rail depth, both driver's side and passenger's side
of the apparatus body. Recessed areas to be full width of interior compartment, at least 30" high, occupying
entire underbody area beneath the outboard portion of the water tank.
REAR BODY CORNER STYLE:
The rear driver side and passenger side body corners shall be "square" outboard fabrications, with full height
integral side door jamb. The rear facing vertical back surface of body corners shall allow for mounting of
rear DOT and emergency lighting, handrails, multiple steps, and optionally specified accessories.
FRONT BODY CORNER:
The front body corners shall have full height vertical front surfaces, and integral forward compartment door
jambs.
SWEEP OUT COMPARTMENT FLOORS:
Driver's side, passenger's side, and rear compartments shall be equipped with "sweep/wash-out" floors, which
are raised at least 1" above the compartment door opening threshold and exterior rub rail. All
runningboard/tailboard level side compartment door thresholds shall extend outboard, below the
compartment doors, with a minimum 3" flange -down (flush with body sides) and 1" return -in, providing
structure for mounting of the specified rub rail material. Door thresholds shall be bolted to and removable
from the interior raised compartment floors.
Upper level compartment floors, located above rear wheel well housings, are to be "sweep/wash-out" design,
fabricated of body material matching smooth sheet material. Upper level compartment door bottom threshold
shall be integral with the rear wheel well outer panel, positioned at least 1" below the interior compartment
floor surface, and lined with mirror finish stainless steel for doorway protection.
02/11/16
45
Built
For
Life
custIR
Chanhassen Fire Dept.
As Per HGAC Model C1301
FRONT COMPARTMENT CORNERS, SQUARE SHAPE
CAFE Quick Attack
The driver side and passenger side front body corners are to have a 90 -degree "square" shape. Each corner is
to be a single piece full height fabrication, with integral inboard body mating flange (allowing for removal),
and outboard vertical door jamb.
REMOVABLE INTERIOR COMPARTMENT BULKHEADS
The passenger's side and the driver's side front and rear interior compartment corners are to include vertical
full height/full depth bulkheads (wiring harness covers) which are bolted in position and easily removable.
Interior compartment corner bulkheads are to be constructed of machine swirled natural finish sheet
aluminum, designed to provide a rigid mounting surface for optionally specified adjustable shelf tracks.
Front driver side interior corner bulkhead shall be "cut-out" and equipped with a large removable insert for
unobstructed access to the specified 12 -volt power distribution center. The removable insert shall be
matching smooth aluminum, and equipped with four (4) flush trigger latches to allow quick removal without
the need for tools. The removable insert shall be flush with the surrounding bulkhead material, to facilitate
installation of the specified vertical shelf tracks. Where shelf tracks are specified, they are to be sectional
attached to, and removable with the insert.
REMOVABLE ACCESS PANEL: TO ELECTRICAL DISTRIBUTION CENTER
Front driver side interior corner bulkhead is to be "cut-out" and equipped with a large removable insert for
unobstructed access to the specified 12 -volt power distribution center. The removable insert is to be
matching smooth aluminum, flush with the surrounding bulkhead material, to facilitate installation of the
optionally specified bolt -on vertical shelf tracks.
REMOVABLE ACCESS PANEL: BODY CAVITY FOR PUMP ACCESS
The back wall of the driver side compartment D-2 (over -the -wheel) is to be "cut-out" and equipped with a
large removable insert for unobstructed access to the under -hose bed centerline body cavity (ahead of fire
pump). The removable insert is to be body matching material, and equipped with four (4) flush trigger
latches to allow quick removal without the need for hand tools. The removable insert is to be flush with the
surrounding bulkhead material, to maximize compartment interior depth.
02/11/16
46
Built For fife
Custom
Chanhassen Fire Dept.
As Per HGAC Model CB01
CONSTRUCTION FEATURES:
CAFE Quick Attack
During assembly all areas where metal mates or abuts shall be properly caulked with G.E. or equal silicone
body sealant to prevent moisture penetration.
Where compartment wall/bulkhead mounted vertical slotted adjustable shelf track assemblies are specified,
the tracks are to be bolted in place and easily removable. NOTE: Weld -on shelving tracks do not meet the
intent of this requirement.
STAINLESS STEEL WHEEL WELL LINERS
A removable sheet stainless steel circular underside wheelwell liner shall be furnished, driver and passenger
side wheelwell housings. Liners shall be bolted in position and easily removable to allow for underside
access to the optional wheel well panel mounted accessories, such as: warning light fixtures, fuel fill piping,
air bottle containers, etc: Removal of liners shall also provide convenient access to the rear axle suspension
components. Where the outboard edge of circular liners meets the vertical outboard wheel well panel, a
replaceable hollow -core rubber gasket shall be provided.
Wheelwell trim is to be furnished as specified below, bolted in position and easily replaceable, surrounding
driver's side and passenger's side rear body "radius" wheelwell cut-outs.
ALUMINUM TREADPLATE ROOF OVERLAYS, 1" DROP FLANGE
Driver's and passenger's side compartment roof tops shall be lined/plated with designated material, flanged
down ONLY 1 -inch on front, rear, and full length outboard side. Liners shall extend the full length and the
full width of compartment roof tops. Flange mating corners of roof top liners shall have "TIG" welded
closures. Where aluminum treadplate liners are specified, they shall be underside coated with a spray on
rubberized "barrier" coating, prior to final bolt -on installation. NOTE: The treadplate liners are not to be
considered a structural portion of the apparatus body, bottom sides of which are not to be visible from within
the compartment's interior.
REAR BODY RAISED UNDERCARRAIGE "UP-SLOPE" INCREASED DEPARTURE ANGLE
The rear underside of the apparatus body, starting at the rearward wall of the rear wheel well housing, is to
slope upwards allowing for at least a eighteen (18) degree rear departure angle. The specified cantilevered
rear tubular body sub frame, and the interior floor level off the driver and passenger rear side compartments
are to be approximately 6 -inches higher than the rub rail level of the mid-section body (ahead of the rear
02/11/16
47
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFS Quick Attack
wheel housing). A likewise elevation of the bottom of rear side compartment doors is to take place. NOTE:
Where the side compartment doors are hinged style, the exterior door handle is to remain at the same level as
the forward side compartment door hardware.
For improved appearance underside the rear side compartment floors, an aluminum treadplate rocker panel is
to be provided, its forward bottom profile at the same level as the bottom of mid-section body rub rails, and
rearward bottom profile inline with the rear rubrail/bumper.
Underside Scuff Panel Beneath UP-SLOPE (Belly Pan) - NONE DESIGNATED
REAR BUMPER/TAILBOARD HITCH RECEIVER & 7 -WIRE RECEPTACLE
A Class -3 tubular hitch receiver assembly shall be furnished, located centerline underside of the rear
bumper/tailboard. The tiibular apparatus body sub -frame shall be designed and reinforced to provide support
for the trailer receiver. The trailer receiver shall be "straight-line" pull rated for up to 6000 lb. with a vertical
tongue load capacity of 1500-1b. Hitch shall be provided with loops, on each side, for trailer tongue safety
chain.
TRAILER BRAKE AND LIGHTING RECEPTACLE
A weatherproof 7 -position, pin style, trailer connector shall be furnished, adjacent to hitch, wired to chassis
ground, brake -stop, tail, and turn circuits (with receptacle accommodations only to allow for future
installation of additional circuits or a trailer brake control).
STAINLESS STEEL SUBFRAME:
An Apparatus Body Sub -Frame is to be furnished, completely independent of the assembled apparatus body
and its compartments. Body sub -frame will be bolted to and easily removable from the chassis frame rails
and from the compartmented body module. The apparatus sub -frame, including the specified forward cross
channel with torsion suspension, and rigid rear cantilevered platform, will be constructed of a combination of
rectangular heavy wall 304 stainless steel tubing and 304 stainless steel plate. Sub -frame design will provide
a structural "framework" to which the apparatus body and compartments bolt, allowing for any individual
fabricated component or subassembly of the apparatus module to be disassembled and removed from the
sub -frame.
The mating surfaces (body to sub -frame) will be fully lined with barrier tape so as to properly isolate any
dissimilar metals.
02/11/16
48
Lire
Built
for
CUSIOM
-1R'__,1
' __
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFS Quick Attack
wheel housing). A likewise elevation of the bottom of rear side compartment doors is to take place. NOTE:
Where the side compartment doors are hinged style, the exterior door handle is to remain at the same level as
the forward side compartment door hardware.
For improved appearance underside the rear side compartment floors, an aluminum treadplate rocker panel is
to be provided, its forward bottom profile at the same level as the bottom of mid-section body rub rails, and
rearward bottom profile inline with the rear rubrail/bumper.
Underside Scuff Panel Beneath UP-SLOPE (Belly Pan) - NONE DESIGNATED
REAR BUMPER/TAILBOARD HITCH RECEIVER & 7 -WIRE RECEPTACLE
A Class -3 tubular hitch receiver assembly shall be furnished, located centerline underside of the rear
bumper/tailboard. The tiibular apparatus body sub -frame shall be designed and reinforced to provide support
for the trailer receiver. The trailer receiver shall be "straight-line" pull rated for up to 6000 lb. with a vertical
tongue load capacity of 1500-1b. Hitch shall be provided with loops, on each side, for trailer tongue safety
chain.
TRAILER BRAKE AND LIGHTING RECEPTACLE
A weatherproof 7 -position, pin style, trailer connector shall be furnished, adjacent to hitch, wired to chassis
ground, brake -stop, tail, and turn circuits (with receptacle accommodations only to allow for future
installation of additional circuits or a trailer brake control).
STAINLESS STEEL SUBFRAME:
An Apparatus Body Sub -Frame is to be furnished, completely independent of the assembled apparatus body
and its compartments. Body sub -frame will be bolted to and easily removable from the chassis frame rails
and from the compartmented body module. The apparatus sub -frame, including the specified forward cross
channel with torsion suspension, and rigid rear cantilevered platform, will be constructed of a combination of
rectangular heavy wall 304 stainless steel tubing and 304 stainless steel plate. Sub -frame design will provide
a structural "framework" to which the apparatus body and compartments bolt, allowing for any individual
fabricated component or subassembly of the apparatus module to be disassembled and removed from the
sub -frame.
The mating surfaces (body to sub -frame) will be fully lined with barrier tape so as to properly isolate any
dissimilar metals.
02/11/16
48
Chanhassen Fire Dept.
built For Life
Custom
As Per HGAC Model CB01
CAFS Quick Attack
FORWARD SUB -FRAME
A forward sub -frame "cross channel" will be furnished, with upper level horizontal transverse cross -members
supporting the optionally specified water tank. Sub -frame vertical profile is to allow for maximum interior
depth of recessed compartments, and its horizontal profile is to allow for minimum tank floor height above
the chassis frame rails. Bolt -through rubber cushion "vibration and torsion isolators shall be provided, at
least four (4) each, two (2) per chassis frame side, securing the body sub -frame to the side web of chassis
frame rails. The bolt -through isolators shall allow twisting -moment of the chassis frame rails, independent of
and not constrained by the apparatus sub -frame.
REAR SUB -FRAME & TOW EYES
A rear "cantilevered" under body and tailboard sub -frame platform will be furnished, with tubular members
welded to 5/16" steel glove plates, which also extend the chassis frame rails. The glove plate frame
extensions are to be bolted to the side web of rear chassis frame rails. A heavy tubular cross member shall
span between the glove plates so as to provide maximum platform stability.
SUB -FRAME MOUNTING PROCEDURE
All apparatus sub -frame components will be attached to the chassis frame using hardened steel locking thread
nut & bolt fasteners, with bolt holes precision machined through chassis frame side webs. Body sub -frame
horizontal supports will be positioned parallel/level with chassis frame rails, lowered so as to provide
approximately 20" (with vehicle fully loaded) from the ground to top of apparatus body rub rails,
runningboards, and rear tailboard/bumper.
Please refer to the provided apparatus drawing for further description and depiction of the sub -frame.
NOTE: Apparatus body sub -frames which are fastened to the chassis frame rails with U -bolts,
sandwich clamps, or other temporary fastening methods, AND/OR body sub -frames that are
permanently welded to the body fabrications or extrusions are not considered "equal" to these above
construction methods.
FILTERED COMPARTMENT VENTING
A minimum of five (5) each, waterproof filtered compartment vents are to be provided, consisting of:
multiple vented pass-through openings to the body under side. Three (3) vents are to be provided on driver
side, and two (2) vents on passenger side. Vented openings are to be covered with 3M water resistant mesh
filter media and an interior compartment metal grille. Grille is to be attached to the interior compartment
wall with reusable stainless steel screw fasteners with nylon threaded inserts, allowing for removal and
cleaning of the filter media from inside of each vented compartment. Vent opening, mesh filter media, and
02/11/16
Ma
-` Built For Life
.,
cnstomrmw
Chanhassen Fire Dept.
As Per HGAC Model CBO1
CAFE Quick Attack
removable grille design is to allow for dust and moisture free ventilation of the compartment interiors,
without reduction of the interior compartment depth.
APPARATUS BODY SIDE COMPARTMENT CONFIGURATION:
A precision machined and fabricated fire apparatus compartmented body is to be furnished, designed to be
located immediately rearward of the specified chassis cab and/or crew cab, totally separate of same. The
compartmented body is to be mounted to, supported by, and removable from the specified under body
structural sub -frame.
The body configuration is to include fully enclosed and weather sealed compartmentation on the driver side
and the passenger's side of vehicle. In order to provide for maximum depth compartmentation, the wheel
well housings are to completely enclose the rear axle suspension components, allowing for the lower
portions of the side compartments to extend inboard to the chassis frame depth. Additionally, the apparatus
body overall side-to-side width (inboard of body rub rails and fender moldings) is to be 100".
Passenger's side compartments are to be provided: one (1) each full -height ahead of, one (1) each upper level
above and one (1) each full -height behind rear wheel well housing.
Rear of apparatus body shall accommodate the specified fire pump system, located between the back walls of
the rear side compartments.
Driver's side compartments are to be provided: one (1) each full -height ahead of, one (1) each upper level
above and one (1) each full -height behind rear wheel well housing.
The hose bed area is to be located between upper level body side/compartment back walls.
COMPARTMENTATION, THREE (3) EACH: DRIVER SIDE
D1: The driver's front side compartment segment (ahead of wheel well) shall be _" interior width x _"
interior height x _" interior depth (full height of compartment). Compartment segment to be fully enclosed
and weather sealed, equipped with one (1) roll -up compartment door, size of _" wide x _" high, (clear
opening size of _" wide x _" high).
D2: The driver's side over -the -wheels upper level compartment segment shall be _" interior width x _"
interior height x _" interior depth (full height of compartment). Compartment to be fully enclosed and
02/11/16
50
Chanhassen Fire Dept.
Built For Lite,
Custom
_ .
As Per HGAC Model CB01
CAFS Quick Attack
weather sealed, equipped with one (1) roll -up compartment door, size of _" wide x _" high, (clear opening
size of _" wide x _" high).
D3: The driver's rear side compartment segment shall be _" interior width x _" interior height x _"
interior depth (full height of compartment). Compartment segment to be fully enclosed and weather sealed,
equipped with one (1) roll -up compartment door, size of _" wide x _" high, (clear opening size of
wide x —"high).
COMPARTMENTATION, THREE (3) EACH: PASSENGER SIDE
P1: The passenger's front side compartment segment (ahead of wheel well) shall be _" interior width x _"
interior height x _" interior depth (full height of compartment). Compartment segment to be fully enclosed
and weather sealed, equipped with one (1) roll -up compartment door, size of _" wide x _" high, (clear
opening size of _" wide x _" high).
P2: The passenger's side over -the -wheels upper level compartment segment shall be _" interior width x _"
interior height x _" interior depth (full height of compartment). Compartment to be fully enclosed and
weather sealed, equipped with one (1) roll -up compartment door, size of _" wide x _" high, (clear opening
size of _" wide x _" high).
P3: The passenger's rear side compartment segment shall be _" interior width x _" interior height x _"
interior depth (full height of compartment). Compartment segment to be fully enclosed and weather sealed,
equipped with one (1) roll -up compartment door, size of _" wide x _" high, (clear opening size of
wide x —"high).
COMPARTMENT DOORS AND DOOR ACCESSORIES:
The following specified roll -up style compartment door tracks/extrusions to be "flush" with exterior body
panels/door jambs. NOTE: Specified roll -up compartment doors shall be manufactured in the United States
of America.
Specified compartment door jambs shall be fabricated with inboard flanges which are machined for screw
type fasteners and mounting of specified roll -up compartment door aluminum side track extrusions.
All side compartment doors shall be ROM Robinson roll -up shutter style, complete with: Extruded aluminum
shutter slats which are anodized satin finish, anodized tubular bar style bottom rail latch, anodized extruded
aluminum vertical side tracks with removable neoprene rubber weatherstripping, anodized painted top door
opening extrusions with removable neoprene rubber weatherstripping, and spring loaded "front roll" door
lift/roll-up mechanism.
02/11/16
51
,..e•^~� emit For
77
t i f e
CUSIOMFIRE
7
Chanhassen Fire Dept.
As Per HGAC Model CB01
OAFS Quick Attack
Each individual roll -up extruded aluminum door shall be of maximum size for the available door opening.
Front and rear extruded aluminum door tracks shall be furnished, bolted to vertical door jambs and interior
compartment bulkheads so as to be easily removable for repairs or modifications. All roll -up style
compartment doors shall be installed and adjusted during body construction. NOTE: Roll -up door tracks
which are riveted or welded in position are not acceptable.
The following specified door opening sizes may be reduced by no more than 3" total width (1-1/2" per side)
and 4" total height. Decrease in compartment opening sizes is caused by profile of side track extrusions with
weatherstripping and bottom door slat which remains in door opening.
ENCAPSULATED ROLL -UP DOOR PROTECTION
All of the specified one (1) roll -up door "bundles" will be encapsulated within custom fabricated swirl finish
aluminum shrouds, protecting "bundled" door slats from interior compartment damage. Fabricated shrouds to
be of minimum size necessary, to accommodate largest diameter door bundle, and will span the full width of
compartment.
NOTE: The specified door bundle encapsulators are removable, from within the compartment
interior, so as to allow for door slat and rewind mechanism maintenance/cleaning, without having to
remove exterior compartment roof liners/overlapping body panels.
ROM VERTICAL STRIP INTERIOR DOORWAY COMPARTMENT LIGHTING
Seven pairs of ROM brand 12 -volt multiple LED element, interior compartment vertical "strip" tubular lights,
shall be furnished for compartments.
Lights to be inboard the specified door tacks or jambs, activated by "opening" of the respective compartment
door, using a magnetic bar latch switch where roll -up doors are provided (mechanical plunger switch where
hinged doors are provided).
Lighting shall have polycarbonate lens to resist breakage from impact and damage from light element heat.
REAR OF BODY
Exterior rear face of body shall be a flat vertical surface extending from side-to-side, between and flush with
rear compartment corners, provided with the specified roll -up style rear pump panel access door (refer to Fire
Pump Section).
02/11/16
52
Chanhassen Fire Dept.
As Per HGAC Model CB01
REAR BODY FACE CONSTRUCTION MATERIAL
OAFS Quick Attack
Exterior rear face of body, including: passenger's side rear door jamb, driver's side rear door jamb, and rear
top header (below hosebed) shall be fabricated of type 304 smooth plate stainless steel, to allow for
application of reflective graphics.
COMPARTMENT FLOOR TILES. SECTIONAL VINYL FLOOR TILE
Vinyl 12" x 12" sectional floor tiles are to be provided, custom fitted to the perimeter profile of the interior
floor surfaces of the driver's side, passenger's side, and rear compartments, seven (7) total.
The specified 12" x 12" floor tiles are to be BLACK in color.
ROLL-OUT TRAY
One (1), each fabricated .190" smooth natural unpainted aluminum pull-out pan style tray(s) shall be
furnished.
Pan tray(s) are to be of maximum width for specified -compartment's door opening, and maximum
front -to -rear dimension for the designated compartment's depth.
Tray(s) to be provided with 2-1/2" deep perimeter formed -up flanges, corner closure welded at all four
corners, and bolted to specified roller mechanism.
Tray shall be equipped with dual 300# (total of 6004) capacity 110% extension Euro design extruded
precision slides and underside mounted air cylinder prop to hold tray in extended and retracted positions.
Outboard edge of tray shall have double broke pull handle along full width of tray.
PULL-OUT TRAY LOCATIONS)
The above specified "apparatus body" pull-out tray(s) are to be located in the following coinpartment(s):
1 ea. P-3:
PULL-OUT TOOL BOARDS
02/11/16
53
Built
For Life
Custom
Chanhassen Fire Dept.
As Per HGAC Model CB01
REAR BODY FACE CONSTRUCTION MATERIAL
OAFS Quick Attack
Exterior rear face of body, including: passenger's side rear door jamb, driver's side rear door jamb, and rear
top header (below hosebed) shall be fabricated of type 304 smooth plate stainless steel, to allow for
application of reflective graphics.
COMPARTMENT FLOOR TILES. SECTIONAL VINYL FLOOR TILE
Vinyl 12" x 12" sectional floor tiles are to be provided, custom fitted to the perimeter profile of the interior
floor surfaces of the driver's side, passenger's side, and rear compartments, seven (7) total.
The specified 12" x 12" floor tiles are to be BLACK in color.
ROLL-OUT TRAY
One (1), each fabricated .190" smooth natural unpainted aluminum pull-out pan style tray(s) shall be
furnished.
Pan tray(s) are to be of maximum width for specified -compartment's door opening, and maximum
front -to -rear dimension for the designated compartment's depth.
Tray(s) to be provided with 2-1/2" deep perimeter formed -up flanges, corner closure welded at all four
corners, and bolted to specified roller mechanism.
Tray shall be equipped with dual 300# (total of 6004) capacity 110% extension Euro design extruded
precision slides and underside mounted air cylinder prop to hold tray in extended and retracted positions.
Outboard edge of tray shall have double broke pull handle along full width of tray.
PULL-OUT TRAY LOCATIONS)
The above specified "apparatus body" pull-out tray(s) are to be located in the following coinpartment(s):
1 ea. P-3:
PULL-OUT TOOL BOARDS
02/11/16
53
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFS Quick Attack
Two (2) each, smooth natural finish .25" aluminum flat panel vertical pull-out tool boards to be furnished.
Tool board panels are to be at least 54" tall x 22" deep (front -to -rear), provided with top and bottom (2 -each)
cadmium plated roller bearing multi -stage 90% slides bolted to floor and overhead angular brackets.
Outboard vertical edge of tool board is to be provided with a mid-level laser machined cut-out for hand -hold.
FRONT -TO -REAR SLIDING ADJUSTMENT
The tool board(s) to be "side-to-side" infinitely adjustable, employing two (2) overhead and two (2) floor
mounted stainless steel horizontal tracks, which mate with the specified angular roller slide brackets.
TOOL BOARD(S), IN & OUT LOCKING TOP SLIDE
The top roller -slide assembly of each of the two (2) tool board(s) is to be equipped with a lock mechanism,
which holds the tool board in its retracted and extended positions.
LOCATION(S): PULL-OUT HORIZONTALLY ADJUSTABLE TOOL BOARD(S)
The above specified horizontally adjustable, vertical pull-out tool board(s) are to be located in the following
compartment(s):
l ea. D-1:
_ ea. D-2:
ea. D-3:
l ea. P-1:
_ ea. P-2:
ea. P-3:
VERTICALLY ADJUSTABLE HORIZONTAL SHELF(VES), PAN FLANGED
Seven (7) each, perimeter flanged full compartment front -to -rear width x compartment depth fabricated
aluminum shelf/shelves to be furnished, clamp -bolted to and removable from adjustable slotted wall tracks.
Each shelf is to be a single piece fabrication, perimeter flanged -up, forming a pan, and providing for a
recessed floor surface.
02/11/16
54
Built For
Life
CUSIO rr FIRE
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFS Quick Attack
Two (2) each, smooth natural finish .25" aluminum flat panel vertical pull-out tool boards to be furnished.
Tool board panels are to be at least 54" tall x 22" deep (front -to -rear), provided with top and bottom (2 -each)
cadmium plated roller bearing multi -stage 90% slides bolted to floor and overhead angular brackets.
Outboard vertical edge of tool board is to be provided with a mid-level laser machined cut-out for hand -hold.
FRONT -TO -REAR SLIDING ADJUSTMENT
The tool board(s) to be "side-to-side" infinitely adjustable, employing two (2) overhead and two (2) floor
mounted stainless steel horizontal tracks, which mate with the specified angular roller slide brackets.
TOOL BOARD(S), IN & OUT LOCKING TOP SLIDE
The top roller -slide assembly of each of the two (2) tool board(s) is to be equipped with a lock mechanism,
which holds the tool board in its retracted and extended positions.
LOCATION(S): PULL-OUT HORIZONTALLY ADJUSTABLE TOOL BOARD(S)
The above specified horizontally adjustable, vertical pull-out tool board(s) are to be located in the following
compartment(s):
l ea. D-1:
_ ea. D-2:
ea. D-3:
l ea. P-1:
_ ea. P-2:
ea. P-3:
VERTICALLY ADJUSTABLE HORIZONTAL SHELF(VES), PAN FLANGED
Seven (7) each, perimeter flanged full compartment front -to -rear width x compartment depth fabricated
aluminum shelf/shelves to be furnished, clamp -bolted to and removable from adjustable slotted wall tracks.
Each shelf is to be a single piece fabrication, perimeter flanged -up, forming a pan, and providing for a
recessed floor surface.
02/11/16
54
Chanhassen Fire Dept.
-._ — Built For Lite
Customd
As Per HGAC Model C1301
CAFS Quick Attack
Each compartment adjustable shelf is to rest on, and be bolted to angular metal brackets which are
compatible with the specified compartment wall mounted slotted tracks. Each shelf is to be provided with
four (4) female threaded cadmium plated spring-loaded "cleats", designed to slide vertically in the specified
wall mounted shelf tracks.
Each shelf is to be constructed of .125" smooth unpainted natural finish aluminum, and is to have a load
capacity of no less than 300 lbs.
ADJUSTABLE SHELVING LOCATIONN:
Deep Compartment Shelf/Shelves are to be located in the following compartment(s):
2 ea. D-1:
_ ea. D-2:
2 ea. D-3:
2 ea. P-1:
1 ea. P-2:
ea. P-3:
ADJUSTABLE SHELVING LOCATION(S):
Shelf/Shelves are to be located in the following compartment(s):
_ ea. D-1:
_ ea. D-2:
ea. D-3:
_ ea. P-1:
_ ea. P-2:
ea. P-3:
ADJUSTABLE SHELF TRACKS, LOW PROFILE
Five (5) sets of Laser cut vertically slotted bolt -on "low profile" shelf tracks are to be furnished, mounted two
(2) on forward and two (2) on rearward interior side walls of the designated apparatus body side
compartments. Tracks are to be designed to accommodate spring-loaded threaded cleats allowing for infinite
vertical adjustment of the optionally specified horizontal compartment shelves. NOTE: Cleats are to be
provided, only with the optionally specified shelves, four (4) each per shelf.
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Chanhassen Fire Dept.
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Me—
�Ilqcustom
As Per HGAC Model C1301
CAFS Quick Attack
Shelf tracks are to be fabricated of. 125 " smooth natural finish aluminum, and their design must allow for the
shelving width to match the compartment clear opening width.
RUBRAIL
Bottom edge of side compartments, ahead of and behind rear wheel cut-out, to be lined with mirror finish
polished stainless steel. Rubrails shall be located immediately below the sweep -out bottom door threshold,
extending from front to rear of body. Rubrails are to be channel shaped with flanges intboard/flat surface
outboard, spaced away from body with non-metallic shims, to allow for wash-out and absorption of minor
impacts without damage to body flange.
Rubrails shall be bolted in position, easily replaceable.
POLISHED STAINLESS STEEL FENDER CROWNS
Polished stainless steel fender crowns (fenderettes) will be provided, encircling the radius panel cut-outs of
the rear body wheel well housings. Fender crowns to be bolted to and removable from wheelwell housings,
provided with rubber welting between mating surfaces. The bolt -on fasteners are to be stainless steel,
concealed from exterior view.
NOTE: Use of fender crowns, on any manufacturer's 100" wide compartmented apparatus body, causes
vehicle to exceed Federal D.O.T. vehicle standards (of 102") for over-all vehicle width, furthermore;
fenderettes will extend beyond the purchaser specified rubrails.
TUBULAR HANDRAILS, VERTICAL REAR INBOARD CORNERS
Apparatus body tubular railings are to be furnished, consisting of: 1-1/4" o.d. extruded aluminum tubing,
chrome plated double bolt type 3" stand-off end type and center rail brackets, and neoprene rubber surface
mounting gaskets furnished between rail bracket and painted body surface.
Tubular railings at step areas are to be provided with an aggressive machined "knurled" non -slip exterior
surface. Two (2) tubular railings are to be located: I -passenger's side and 1 -driver's side at vertical rear
inboard compartment corners.
Two (2) tubular railings are to be located: I -passenger's side and 1 -driver's side at vertical rear beavertails or
inboard or outboard compartment corners, as is appropriate for rear body corner design. Handrails are to
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Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFS Quick Attack
begin approximately 24" above tailboard, extending to the full height of inboard rear body
corners/beavertails.
HORIZONTAL REAR HANDRAIL, BELOW HOSE BED
Matching material tubular railing is to be provided, horizontally on rear body vertical panel below the
hosebed gratings. Railing is to be as wide as is possible, without causing interference with optionally
specified rear inlets/outlets or step assemblies.
STAINLESS STEEL REAR ACCESS LADDER
A swing -out and down access ladder shall be furnished and installed on rear body surface.
For superior strength and service -ability the entire ladder assembly shall be constructed of fabricated 304
grade brushed stainless steel and assembled using 1/4" coated stainless steel fasteners and Nylock nuts.
Welding shall not be used in the construction.
Ladder shall be equipped with dual vertical knurled tubular aluminum hand rails on upper section.
A bottom ladder section shall be furnished which flips 180 -degrees down below tailboard level for improved
access to ladder.
Ladder shall fit vertically along rear body surface when stowed and swing out to provide angular climbing
surface. Dual compressed gas struts shall be incorporated into movement of ladder. Manual latches shall not
be required in the operation of ladder.
Step depth, tread, and spacing shall be NFPA compliant.
STAIRWAY LADDER "UNFOLDED" INDICATOR LIGHT
A "STAIRWAY LADDER UNFOLDED" hazard warning indicator light shall be furnished, installed on cab
dashboard, wired to the drop-down/folding ladder lower rung section, so as to indicate unsafe/unfolded road
hazard condition. Indicator light to be minimum 1/8" diameter LED, visible to driver and officer, identified
with permanent engraved nameplate to read; "STAIRWAY LADDER UNFOLDED".
ILLUMINATION OF HAZARD WARNING LIGHTS)
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CustatnFIRIE
Chanhassen Fire Dept.
As Per HGAC Model CB01
OAFS Quick Attack
The above specified Hazard Warning Light(s) shall illuminate only when the park brake has been released, so
as to alert driver of pending hazard. Warning light(s) shall remain off with vehicle parked; "on scene".
LED LIGHT STRIPS UNDERSIDE ALUMINUM HOSEBED COVERS
Four (4) 12 -volt multiple LED element, "underside" metal hosebed cover horizontally mounted "strip"
tubular lights, shall be furnished. Light strips are to be positioned, one (1) at each front and back top corner
of the folded -open hosebed covers. Light strips shall be activated by a single pump operator's panel mounted
illuminated rocker switch.
REAR PUMP PANEL ENCLOSURE, TO ACCOMMODATE TRAY FOR LDH
The rear pump panel, inboard of the specified roll -up compartment door, is to be located at least 10 -inches
ahead of the door, so as to allow sufficient room between door and pump panel, for a tray to store a 35 -foot
length of 5" soft suction hose (not preconnected).
A tray with grating is to be provided to accommodate the LDH, complete with retainer straps to secure the
hose.
ELECTRICAL - 12 VOLT
NFPA RELATED NON -EMERGENCY 12 -VOLT ELECTRICAL STANDARDS:
ELECTRICAL WIRING INSTALLATION -12 VDC
All electrical circuit wiring installed by the apparatus body builder is to be stranded copper alloy conductors
of a gauge rated to carry 125% of the maximum current for which the current is protected. Wiring is to be
colored and/or printed with circuit function code over each conductor's entire length.
Original non -protected chassis wiring, extending to rear, including: left turn circuit, right turn circuit, brake
circuit, and back-up light circuit is to be re-routed to the interior chassis cab. New replacement color coded
legend imprinted SXL insulated multi -stranded copper chassis wiring is to extend from chassis cab to rear
body electrical chassis functions. Wiring is to be enclosed inside specified apparatus body in heat resistant
vinyl loom.
AMBER TURN LIGHT ACTIVATION
Dedicated wiring shall be provided from chassis turn signal control, to the rear of the apparatus, for signaling
of the specified apparatus body left and right side rear amber turn lights. Rear amber turn lights are not to be
activated by brake lights.
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Chanhassen Fire Dept.
Built For life
Custom l
As Per HGAC Model CB01
CAFE Quick Affack
ELECTRICAL WIRING INSTALLATION PERFORMANCE -12 VDC
All wires are to be of sufficient size so that voltage drop in any electrical device shall not exceed 15%.
BATTERY CABLE INSTALLATION STANDARDS
Chassis battery cables are to be routed from batteries' common positive to engine starter, return from engine
starter to battery switch, and from battery switch to the chassis power distribution terminal post and to post
located on a frame rail, and then to the apparatus body power distribution center (PDC). All battery cables
are to be appropriately sized welding cable, heavily insulated super fine multi -stranded copper enclosed
within high temperature vinyl loom and equipped with plated copper soldered terminals/lugs. Edge protector
or rubber grommet is to be furnished where ever battery cables pass through sheet metal panels.
AUDIBLE DEVICE INSTALLATION STANDARDS
When furnished, air horns, electric siren, electronic siren speakers, and other audible emergency equipment
are to be mounted as low and as far forward on the apparatus as practical. Audible warning equipment is not
to be mounted on the roof of the chassis cab.
NON -REMOVABLE IGNITION DEVICE
The chassis ignition actuation is to be by a rotary/toggle style switch, or by a key switch with key
permanently chained to the dashboard.
WIRING HARNESSES
All apparatus body wiring for specified lights and electrical equipment is to be suitably protected inside heat
resistant vinyl, forming multiple harnesses. Multiple harnesses are to run from chassis cab and apparatus
body to a PDC (power distribution center). Harnesses are to consist of individual legend imprinted
multi -stranded copper color coded SAE -J 1128 compliant automotive wires inside vinyl loom. Spare wires
are to run throughout the apparatus compartmented body so as to allow for future installations of electrical
accessories, while using original harnesses. All wiring is to be identified, "imprinted" with number and/or
function. Auto -reset circuit breakers are to be furnished, of various amperage capacities, sized for intended
load.
All 12 -volt switches, relays, terminals, connectors, and wiring are to have a direct current rating of 125% of
maximum current for which the current is protected. All wiring terminals are to be machine crimped,
pull -tested during assembly.
APPARATUS BODY POWER DISTRIBUTION CENTER
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CUSIOM I
wood
Chanhassen Fire Dept,
As Per HGAC Model CB01
OAFS Quick Attack
An enclosed 12 volt electrical cavity is to be provided in the driver's side lower front compartment. This
cavity is to be recessed inboard a front compartment removable bulkhead, of adequate size. to house all of the
body wiring junction points, terminal strips, relays, etc. The design of this cavity must not decrease the
storage capacity area of the compartment in which it is located. A flush mounted removable panel is to be
provided for access to this cavity, panel to be equipped with a minimum of four (4) flush mounted latches.
The power distribution center is to be located interior of 12 volt electrical cavity, and is to contain engineered
electrical components and waterproof pin/socket bulkhead connectors. Multiple circuit breaker sockets are to
be furnished for future use.
BATTERY CABLE UPGRADE
A 600 amp fuse protected 2-0 multi -stranded copper insulated battery cable is to be run inside protective
loom, extending from specified battery disconnect to a chassis frame mounted threaded copper stud,
providing power to high amperage items such as: primer motor, electrical discharge valves, reel rewind
motors, generator starter motor, etc.
"Vehicle Specific" wiring information is to be provided for this particular apparatus "as built" upon
completed delivery of the same. Information to be in spreadsheet format, describing PDC connections and
functions.
APPARATUS LIGHTING INSTALLATION STANDARDS:
All specified 12 -volt to be in accordance with D.O.T. regulations at time of purchase.
WALKWAY, STANDING PLATFORM, AND WORK AREA LIGHTING
Specified standing, stepping, and walking surface lighting shall be located to minimize accidental breakage.
LIGHTING INSTALLATION REQUIREMENTS
All specified light fixtures to be located/fitted prior to and re -installed after finish painting. Where fixture
wiring passes through metal body panel, the pass-thru hole to be equipped with a rubber grommet. All
specified light fixtures shall be installed, using stainless steel screws with non-metallic "replaceable"
threaded inserts, to allow removal of light fixture, from exterior of body. Where light fixtures are to be
installed on a painted panel, all light fixture mounting holes, grommet holes, and fastener holes shall be
machined/cut-out prior to prime and finish painting, so that all metal edge surfaces receive the same
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Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFS Quick Attack
protective coating. Where holes are cut or drilled, after finish painting, same holes shall receive paint
finishes prior to insertion of fasteners and threaded inserts.
FMVSS LIGHTING CONFIGURATION
The following specified rear body tail/stop, turn and back up lights to be positioned: Red (tail/stop) TOP,
Amber (turn) MIDDLE, and Clear (back up) BOTTOM, driver's and passenger's side rear of body.
VEHICLE DATA RECORDER AND SEAT BELT WARNING DEVICE:
The Customer/Purchaser will sign a "Waiver" to eliminate the requirement for a VDR..
ELECTRICAL CONSOLE, BETWEEN FRONT SEATS
A custom-built, fabricated aluminum, electrical accessory console shall be furnished, installed inside the
chassis cab, between front driver's and officer's seats. Console to be of "all -bolted -construction" (to allow for
future modifications), maximum width, with horizontal back top surface same height as driver's and officer's
seat bottom cushions, and forward "raised" sloping surface. Horizontal and sloping top surfaces of electrical
console shall accommodate Customer's 2 -way radio control head, the specified emergency lighting rocker
switch panel, electronic siren control, and other specified accessory controls. Underside interior of console
shall accomrnodate the wiring bundles, connectors, and circuit protection devices. Console to be painted a
single customer designated color.
STORAGE CONSOLE, BETWEEN REAR SEATS
A custom-built, fabricated aluminum, storage console is to be furnished, installed inside the rear chassis cab,
between the two (2) optionally specified crew seats. Console to be maximum size for space available, of
"all -bolted -construction" (to allow for future modifications), maximum width, with flat top hinged access
door. Console to be painted a single customer designated color.
PAINT COLOR OF CONSOLE(S)
The above specified floor mounted console(s) to be painted a color to be determined at preconstruction.
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Built For
Life
CUSIOMFIRIE
Chanhassen Fire Dept.
As Per HGAC Model C1301
CAFE Quick Attack
12 -VOLT CIGAR LIGHTER RECEPTACLE, WIRED "HOT" TO BATTERIES
Two, 12 -volt cigar lighter female receptacle(s) shall be furnished, wired to chassis 12 -volt electrical system,
properly fused. Receptacle(s) are to be wired "hot" to the batteries, and to be located: on the forward chassis
cab electrical consoleand on the rear console.
APPARATUS ELECTRICAL, 12 -VOLT DISCONNECT, KEY ACTIVATED
The chassis ignition switch "on" position shall activate a heavy duty Trombetta solenoid, which powers the
apparatus equipment, to include, but not be limited to: pump start motor, reel rewind motor(s), emergency
lighting and non emergency body and/or scene lighting.
LED REAR STEP LIGHTS
One (1)each, 12 -volt Tecniq model E03 -W000-1 LED courtesy step lights are to be furnished, located to
illuminate step surfaces at the rear of the body, where individual steps are specified. Light fixture to have
polished stainless bezel and shielded clear polycarbonate lens. Lights to be activated by parking brake set.
DOT LIGHTING
REAR LED ID/MARKER LIGHTING
Five (5), rectangular surface mount 12 -volt dual LED bulb marker lights with red reflective lenses to be
furnished, located: two (2) recessed into outboard rear tailboard corner flanges, and three (3) recessed behind
center rear tailboard flange. Diamond shape cut outs are to expose light fixtures. Marker lights to be
activated by headlamp switch.
The three (3) LED marker lights located at the rear to be:
As close as practical to the vertical Centerline.
Centers spaced not less than six (6) inches or more than twelve (12) inches apart.
Red in color.
All at the same height.
The two (2) LED outboard marker lights located at the rear shall be installed:
To indicate the overall width of the vehicle.
At the same height.
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Chanhassen Fire Dept.
As Per HGAC Model CBO1
To be visible from the rear and the side.
CAFS Quick Attaci�
MID-TURN/MARKERS
Two (2), surface mount mid -ship Weldon model 9186-8580-29 LED dual element, combination marker &
turn lights, are to be furnished, located: one (1) driver's side mid -ship vehicle and one (1) passenger's side
mid -ship vehicle. Light fixtures are to have Amber lens. Marker Light is to be steady on with headlights,
Turn Lights are to have flashing element, activated by vehicle turn signals.
Per FMVSS 108 and CMVSS 108 requirements.
REAR BODY RED REFLECTORS
Four (4) red reflectors shall be furnished, located at rear and rear sides of body.
STOP/TAIL, BACK-UP & TURN LIGHTS
Two (2), Whelen model 60BTT, Red element 5" x 8" rectangular surface mount LED combination stop/tail
lights to be furnished, mounted each side at rear of body. Lights to be wired for activation by service brake
and headlamp switch.
REAR TURN SIGNALS
Two (2), Whelen model 6OAOOTAD, Amber element 5" x 8" rectangular surface mount LED turn signal
lights with populated arrow shape and multiple flash patterns to be furnished, mounted one each side at rear
of body. Lights to be wired for activation by left or right turn signal (not by brake lights).
BACK-UP LIGHTS
Two (2), Whelen 60JOOOCR rectangular surface mount non -LED back up lights to be furnished, mounted one
each side at rear of body. Lenses to be clear. Lights to be wired for activation by reverse gear of truck
transmission.
Above specified lights to include appropriate "chrome plated" 6EFLANGE(s) and be bolted in position,
evenly spaced, driver's side and passenger's side rear body corners.
BACK-UP ALARM
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CUSIOM
IRE
Chanhassen Fire Dept.
As Per HGAC Model CBO1
To be visible from the rear and the side.
CAFS Quick Attaci�
MID-TURN/MARKERS
Two (2), surface mount mid -ship Weldon model 9186-8580-29 LED dual element, combination marker &
turn lights, are to be furnished, located: one (1) driver's side mid -ship vehicle and one (1) passenger's side
mid -ship vehicle. Light fixtures are to have Amber lens. Marker Light is to be steady on with headlights,
Turn Lights are to have flashing element, activated by vehicle turn signals.
Per FMVSS 108 and CMVSS 108 requirements.
REAR BODY RED REFLECTORS
Four (4) red reflectors shall be furnished, located at rear and rear sides of body.
STOP/TAIL, BACK-UP & TURN LIGHTS
Two (2), Whelen model 60BTT, Red element 5" x 8" rectangular surface mount LED combination stop/tail
lights to be furnished, mounted each side at rear of body. Lights to be wired for activation by service brake
and headlamp switch.
REAR TURN SIGNALS
Two (2), Whelen model 6OAOOTAD, Amber element 5" x 8" rectangular surface mount LED turn signal
lights with populated arrow shape and multiple flash patterns to be furnished, mounted one each side at rear
of body. Lights to be wired for activation by left or right turn signal (not by brake lights).
BACK-UP LIGHTS
Two (2), Whelen 60JOOOCR rectangular surface mount non -LED back up lights to be furnished, mounted one
each side at rear of body. Lenses to be clear. Lights to be wired for activation by reverse gear of truck
transmission.
Above specified lights to include appropriate "chrome plated" 6EFLANGE(s) and be bolted in position,
evenly spaced, driver's side and passenger's side rear body corners.
BACK-UP ALARM
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custom,
Chanhassen Fire Dept.
As Per HGAC Model CB01
OAFS Quick Attack
One (1), 12 -volt Ecco model 520 electronic back-up alarm to be furnished, mounted at rear below body,
activated by reverse gear of truck transmission.
REAR OBSERVATION SYSTEM, ON WITH REVERSE GEAR
A rear observation system is to be provided, consisting of a rear apparatus mounted high resolution (270K
pixels) completely waterproof color camera with adjustable viewing angles and a Slimline flat panel color
LCD high resolution/low reflection monitor with a 5.6" viewing screen and built-in speaker. The rear
observation system is to be automatically activated with: the battery master switch "ON", and transmission in
Reverse Gear.
CAST LICENSE PLATE BRACKET, LIGHTED
A Cast Products LP005-1-A polished cast metal license plate bracket with 12 -volt Truck -Lite LED overhead
light shall be furnished, installed per DOT regulations on the rear of the vehicle.
DO NOT MOVE APPARATUS " HAZARD" INDICATOR LIGHT
An LED style flashing indicator light shall be furnished, installed on cab dashboard, visible to driver, and as
per current NFPA requirements, the light shall be illuminated automatically, as listed below:
The light shall be labeled "DO NOT MOVE APPARATUS IF LIGHT IS ON".
DEVICES WHICH ACTIVATE THE "DO NOT MOVE APPARATUS" INDICATORS
Opened chassis cab doors, crew cab doors, and/or open apparatus body exterior compartment doors, are to
activate/illuminate the above specified "DO NOT MOVE APPARATUS" hazard warning indicator light.
COMPARTMENT INTERIOR LIGHTING
See APPARATUS BODY segment of specifications, for description, and location of provided body
compartments interior lighting.
PERIMETER UNDERBODY LIGHTS
Five (5) each, 4" LED grommet mount under body 12 -volt ground lights to be furnished, located: two (2)
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Custom
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFS Quick Attack
each driver's side ahead of and behind rear wheels, two (2) each passenger's side ahead of and behind rear
wheels, one (1) each center rear underside tailboard. Lights to be completely sealed for weather resistance,
lenses 4" diameter. Lights to be wired for activation by setting of the .parking brake.
12 -VOLT AUXILIARY LIGHTING
LED SCENE LIGHTING, CENTERLINE BROW MOUNTING
Rigid Industries SR -10 -COMBO model 91031, black 10" low profile LED scene light is to be furnished and
installed at centerline of front cab roof, overhead 'the windshield. Light is to be provided with brushed
stainless brow brackets. Light optics are to be combination Spot -Driving.
12V BROW SCENE LIGHT SWITCHING, CAB SWITCH
The specified Forward Facing 12V Brow scene light(s) to be activated by one (1) cab dashboard switch.
Switch is to be labeled to identify type of light and the forward facing location(s).
APPARATUS BODY 12 -VOLT SCENE LIGHTING
LED REAR FACING SCENE LIGHTING, 10" COMBO, UPPER LEVEL REAR BODY PANEL
One (1) Rigid Industries SR -10 -COMBO model 91031, black 10" low profile LED scene light(s) to be
furnished and installed. Each light fixture is to be recessed into a brushed stainless steel housing, of
minimum size to accommodate the fixture and allow for heat dissipation. Housing is to be provided with a
perimeter surround flange and an exterior of body trim bezel. Housing and trim bezel are to be sandwich
bolted to matching pattern body panel cut-out. Light optics are to be combination Spot -Driving.
LOCATION OF LIGHT FIXTURES
The specified light fixtures are to be located: (delete non applicable)
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h Custom _
Chanhassen Fire Dept.
As Per HGAC Model CB01
One (1) each driver side upper rear body panel.
CAFS Quick Attack
12V REAR SCENE LIGHT SWITCHING, CAB SWITCH AND REVERSE GEAR
Specified 12V scene light(s) are to be activated by two (2) sources. one (1) cab dashboard switch is to be
provided, in addition to cab switching, lights are to be activated by reverse gear of vehicle transmission.
Switch is to be labeled to identify location and type of lights to be switched.
12 -VOLT OVERHEAD SIDE FACING SCENE LIGHTS
One each, of the below specified Overhead Side -Facing Scene Lights to be located on the Driver Side of the
Apparatus Body.
One each, of the below specified Overhead Side -Facing Scene Lights to be located on the Passenger Side of
the Apparatus Body.
12 VOLT LED SCENE LIGHTING, 20"
Two (2) Rigid Industries SR 92031 -black 20" low profile LED scene light(s) to be furnished and installed.
Each light fixture is to be recessed into a brushed stainless steel housing, of minimum size to accommodate
the fixture and allow for heat dissipation. Housing is to be provided with a perimeter surround flange and an
exterior of body trim bezel. Housing and trim bezel are to be sandwich bolted to matching pattern body panel
cut-out.
ELECTRONIC SIREN
One (1), Whelen model 295SLSA1, "Hands Free" electronic siren amplifier w/park-kill feature, selectable
100 or 200 watt output to be furnished. Electronic siren to have a "piercer" tone. A permanently wired
microphone to be furnished with coil cord and mounting clip. Siren amplifier to be wired to specified
electronic speaker(s).
Siren control head shall be located Surface mounted to center console.
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Chanhassen Fire Dept.
As Per HGAC Model CB01
100 WATT SPEAKER
CAFS Quick Attack
One (1), Whelen model SA315P, 100 -watt rectangular concealed speaker to be furnished, located recessed
behind front bu nper. Vertical surface of front bumper to be "cut-out", back side (between bumper and
speaker) furnished with polished stainless steel speaker grille.
CAB ROOF LIGHTBAR: WHELEN JUSTICE, 56" RED & CLEAR LED
One (lea), Whelen "Justice" 56" long LED lightbar shall be furnished and installed, permanently mounted to
forward roof top of chassis cab.
Lightbar shall be provided with:
Eight (8) red LED's, located: 4 -forward facing, 2 -front corner facing, and 2 -rear corner facing.
Two (2) clear LED's, located: 2 -forward facing.
Lightbar shall be switched in the chassis cab, identified as: "CAB ROOF LIGHTBAR"
NOTE: Activation of vehicle's Parking Brake shall disengage any forward facing clear lights.
TRAFFIC DIRECTING LIGHT BAR - REAR OF BODY
One (1), Whelen model TAL65 Traffic Directing 36" wide light bar with six (6) Amber LED lamps and one
(1) TACTRL I control head is to be furnished. The light bar is to be surface mounted at center rear of body,
as high as possible. Control head is to be installed inside driver's compartment, location as designated by
Customer.
REAR BODY TRAFFIC BAR PROTECTION
The optionally specified rear body mounted traffic light bar is to be surface mounted to rear face of the
apparatus body, beneath a tubular rear horizontal handrail which is located so as to protect the light bar and
lenses.
HORIZONTAL REAR HANDRAIL, BELOW HOSE BED
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Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFE Quick Attack
Matching material tubular railing is to be provided, horizontally on rear body vertical panel below the
hosebed gratings. Railing is to be as wide as is possible, without causing interference with optionally
specified rear inlets/outlets or step assemblies.
GRILLE WARNING LIGHTS - LED
Two (2), Techniq model K60 rectangular LED light heads with chrome plated surrounds are to be furnished,
surface mounted located on the uppermost horizontal bar of the front grille. Light elements to be RED light
lens to be RED. Lights to be activated by a separate illuminated rocker switch, identified by function.
INTERSECT LED WARNING LIGHTS
Two (2), Techniq model K60 rectangular LED light heads with chrome plated surrounds are to be furnished,
surface mounted located driver and passenger front bumper sides or hood/cab fender sides. Light elements
are to be driver's Red, passenger's side Red, lenses to be Red. Lights to be activated by a separate illuminated
rocker switch, identified by function.
B & D LOWER ZONE MID-SECTION SIDE, LED WARNING LIGHTS, TECNIO K-60
Two (2), Tecniq model K60 rectangular LED light heads with chrome plated surrounds are to be furnished,
one (1) on each side of the apparatus in the front, centerline, or the rear portion of the rear body wheel wells.
Light lenses to be Red, light elements are to be red. Lights are to meet the NFPA Zone B & D lower level
lighting requirement.
REAR OF BODY LOWER LEVEL LED WARNING LIGHTS, TECNIO
Two (2), Tecniq Model K-60, part number K60-RR00-1, rectangular surface mounted LED light heads and
two (2) chrome plated surrounds to be furnished, located one (1) driver's side lower rear body corner, one (1)
passenger's side lower rear body corner. Light lenses to be RED, light elements are to be RED. Ligths are to
meet the NFPA Zone C lower level lighting requirement. Lights to be activated by specified switch,
identified by function.
REAR UPPER LEVEL LED "STACKED" LIGHTS
Four (4), Tecniq model K60 rectangular LED light heads with chrome plated surrounds are to be furnished
and mounted two (2) driver's side rear and two (2) passenger's side rear "stacked" one above.
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Custom-
Chanhassen
ustom
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFS Quick Attack
Two (2) Tecniq model K60 rectangular LED light heads with chrome plated surrounds are to be furnished
and mounted two (2) rear upper sides (1 -each side).
Lights to be activated by specified switch, identified by function.
SPECIAL MOUNTING INSTRUCTIONS
The six (6) each, above specified: light fixtures are to be located:
LINE VOLTAGE SHOREPOWER ACCESSORIES
ON -BOARD BATTERY CHARGER - 35 AMP
A Powermax 35 -AMP output/120-volt input fully automatic single 12 -volt battery system charger shall be
furnished, installed inside the chassis cab. System to be protected against reverse polarity, and 2 -way radio
interference. Charger to be powered by the specified 120 -volt shoreplug receptacle.
Charger is to be provided with a Digital Volt Display visible from exterior ground level, through open
driver's door or window.
CHASSIS CAB INTERIOR - 125 -VOLT POWER STRIP, SHOREPOWER
One (1), 125 -volt, household 15 -amp 3 -wire 4 -place plug-in power strip, with 5-15 receptacles shall be
furnished, interior of chassis cab, located as designated, equipped with protected line voltage wiring to the
specified shoreline, and an engraved nameplate identifying voltage and power source.
CREW CAB INTERIOR - 125 -VOLT 5-20R RECEPTACLE, SHOREPOWER
One (1), 125 -volt, household 20 -amp 3 -wire duplex (2 -total) plug-in receptacle shall be furnished, interior of
crew cab, located as designated, with: surface mounted cast aluminum receptacle box, 125 -volt 3 -wire 5-20R
household plug-in receptacle, metal cover plate, protected wiring to the specified shoreline, and engraved
nameplate identifying voltage and power source.
PAINT PROCESS
Body surfaces which are to be painted, are to be cleaned using DX436 wax & grease remover. Next, the
entire to be painted surface is to be sprayed with F3963 Etching Primer which exhibits very good adhesion
and corrosion resistance. A high build primer surfacer, F3975, is to then be applied directly over the etch
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Builf For
Lite
CUSt -RE
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFE Quick Attack
primer. After allowing the primer surfacer to air dry, the entire unit is to be sanded using dual action sanders
leaving a very smooth surface to be painted.
The paint applied to the apparatus shall be PPG Industries Delfleet® Evolution brand, applied throughout a
mulit-step process including at least two coats of each color and clearcoat finish.
Special attention will be given to proper application of coatings according to the specified film build (wet
and dry) recommendations of PPG. Product or technical data bulletins should be consulted for any needed
information above that which has been outlined herein. All paint materials shall be prepared and applied in
accordance with this specification and the paint manufacturer's latest written recommendation prior to paint
application.
The coating shall be baked or air dried. The coatings shall provide full gloss when finished curing and must
be suitable for application by conventional pressure air atomizing spray.
Body panels and sub -frame area which cannot be painted after assembly shall be pre -primed and painted
prior to main painting process.
The coatings shall not contain lead, cadmium or arsenic. The polyiscoyanate component shall consist of only
aliphatic isocyanates, with no portion being aromatic isocyanate in character. The solvents used in all
components and products shall not contain ethylene glycol, mono -ethyl ethers, or their acetates
(commercially recognized as cello solves), nor shall they contain any chlorinated hydrocarbons. The products
shall have no adverse health effects or present any unusual hazard to personnel when used according to
manufacturer's recommendations for handling and proper protective safety equipment, and for its intended
use.
The coating system, as supplied and recommended for application, shall meet all applicable federal, state and
local laws and regulations now in force or at any time during the courses of the bid.
The specified apparatus body painted surfaces shall receive the primer coats and the finish coats. These
painted surfaces shall have a finish with no runs, sags, craters, pinholes or other defects.
HIGH LUSTER BUFFING
The specified color painted components (except roll -up door slats) shall be "wet" color sanded with ultra -fine
media, machine buffed with rubbing compound and wool pad, machine buffed with glaze and foam pad, and
hand wiped to remove residue.
PAINT COLOR
02/11/16
70
-- •�� Built for Life
Custom _
Chanh amen Fire Dept.
As Per HGAC Model CB01
CAFS Quick Attadi,
Finish color of the apparatus body exterior and painted accessories shall be of a single color to match major
chassis cab exterior color.
Unless otherwise specified, the chassis frame, axles, and suspension shall remain the OEM color of Black.
COMPARTMENT INTERIORS
The enclosed compartment interiors, side and rear, are to be metal finish.
Where body material is aluminum, the metal is to have a machine "swirl" finish.
Where metal specified to be stainless steel, the finish is to be mill polished #4 -brushed.
COMPARTMENT FABRICATED ACCESSORIES
The optionally specified fabricated compartment accessories (shelves and boards, etc), are to be unpainted
natural smooth metal finish. Where material is aluminum, the metal is to have a machine "swirl -pattern"
finish, where metal is stainless steel, the finish is to be #4 -brushed.
BODY RE -ASSEMBLY
During reassembly of all individually painted fabricated components, special care shall be taken to prevent
deterioration of top paint coats of mating flanged areas. Fabricated accessory components, which have been
removed prior to painting, shall be seal coated where mated to dissimilar metal painted components.
Accessory fabrications to be installed using stainless steel button socket head cap screw fasteners. Edges of
accessories, where meeting exterior body painted fabrications, shall be properly caulked with G.E. or equal
silver metallic body sealant to prevent moisture accumulation between metal layers.
TOUCH-UP PAINT
One (1), full quart of original finish color top coat paint material shall be provided for use as future touch-up
paint.
PAINT COLOR/CODE
The paint color (job color) code shall be: Red to match Ford "Race Red".
MACHINE "SWIRLED" FINISH ON BULKHEAD WIRE COVERS
The optionally specified interior compartment front and rear bulkhead wire covers are to be abrasive
machined, where exposed inside compartment, with a "swirl" pattern, providing a scuff resistant aluminum
finish.
02/11/16
71
—•"""^— , 8ullt
Far Lite
cnst
i64 L.L,..
Chanhassen Fire Dept.
As Per HGAC Model CB01
MACHINE "SWIRLED" FINISH ON ROLL-OUT TRAY(S)
CAFS Quick Attack
The optionally specified four (4) each Roll -Out Tray(s) to be abrasive machined, fully on interior floor and
perimeter flanges, with a "swirl" pattern, providing a scuff resistant marbled natural aluminum finish. Swirl
machining of the metal surface is to be performed after profile cutting of tray and prior to its fabrication.
MACHINE "SWIRLED" FINISH ON TOOL BOARD(S)
The optionally specified two (2) each Tool Boards are to be abrasive machined, fully on both sides, with a
"swirl" pattern, providing a scuff resistant marbled natural aluminum finish. Swirls are to be 5" in diameter,
arranged in a horizontal line, overlapping both horizontally and vertically.
MACHINE "SWIRLED" FINISH ON SHELVES
The optionally specified six (6) each Shelves are to be abrasive machined, fully on topside and underside,
with a "swirl" pattern, providing a scuff resistant marbled natural aluminum finish. Swirl machining of the
metal surface is to be performed after profile cutting of shelf and prior to its fabrication.
CHASSIS FRAME AND DRIVE TRAIN FINISH, TO REMAIN ORIGINAL OEM FINISH
The chassis frame assembly is to remain the color and paint quality as received from the chassis
manufacturer (OEM). The frame and drive train components are not be repainted.
Components that are considered part of the "frame assembly" are frame .rails, cross members, axles,
suspension, steering gear and the fuel tank.
DISSIMILAR METALS CORROSION PREVENTION
In an effort to prevent "dissimilar metals corrosion" all apparatus ferrous and non-ferrous metals shall be
isolated from one another, using barrier tapes, vinyl or rubberized coatings, and other methods to isolate the
mating surfaces. Where aluminum and steel or stainless steel are "mated", the entire mating surface must be
lined or coated, even where surfaces are already prime and/or color coat painted.
Since all fasteners must be stainless steel, it is imperative to provide fasteners with the smallest possible head
profile, such as button -socket -head cap screws, in lieu of pan head or truss head screws. Additionally, all
screw and nut fasteners shall be coated with "Harpen Wax" to prevent fastener discoloration when exposed to
dissimilar aluminum. Rubber and/or vinyl washers shall NOT be used, as they collapse as allow fasteners to
loosen.
02/11/16
72
Chanhassen, Fire Dept.
Built For Life
custom
As Per HGAC Model C1301
CAFE Quick Attack
Where stainless steel piano hinges are bolted to aluminum, the hinge leaf shall first be lined with a brush on
undercoating.
ADDITIONAL CORROSION PREVENTION
In addition to the above specified corrosion prevention, the apparatus shall be assembled using ECK or
electrolysis corrosion control, on all high corrosion potential areas, such as door latches, door hinges, trim
plates, fenderettes, etc. This coating is a high zinc compound that shall act as a sacrificial barrier to prevent
electrolysis and corrosion between dissimilar metals.
All 3/8" diameter and smaller screws and bolts shall be stainless steel with a wax coating, designed to reduce
the potential for electrolysis and corrosion to occur where items are assembled and attached.
REFLECTIVE STRIPING, 6" WIDE, SCOTCHLITE
A 6" wide horizontal WHITE ScotchLite reflective stripe is to be affixed to the full length of driver side and
passenger side of the vehicle, in conformance with NFPA 1901 reflectivity requirement.
REFLECTIVE MEDIA (STRIPING), CAB INTERIOR DOORS
A White ScotchLite or equivalent reflective stripe is to be affixed to the interior of each chassis cab door.
The stripes are each to be a minimum of 96 sq. in. so as to meet the NFPA 1901 requirement.
BLACK TRIMMED GOLD STRIPING BORDERING REFLECTIVE STRIPES
The apparatus body reflective striping shall be provided with a contrasting top and bottom border, consisting
of 1/2" wide 3M Gold ScotchCal with 1/8" top and bottom Black pin stripe edges. Border striping to extend
full length of vehicle driver's and passenger's sides, positioned approximately V above and V below the
specified reflective stripe.
LETTERING
The lettering shall be totally encapsulated between two (2) layers of clear vinyl.
LAMINATION WARRANTY
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73
rp
Built For Life
Custom_
Chanhassen Fire Dept.
As Per HGAC Model CBO1
CAFS Quick Attack
The manufacturer shall provide a three (3) year warranty against defects in material and workmanship with
the graphics process. A copy of the fire apparatus manufacturer's warranty shall be included with the bid.
GOLD LETTERING, BLACK SHADED
Driver's side and passenger's side chassis cab front doors shall be furnished with CAD generated machine cut
simulated Gold Leaf lettering, suitably shaded with Black vinyl.
Forty-one (41) to sixty (60) CAD generated machine cut simulated gold leaf letters, 4.00" tall, highlighted
with black vinyl shading shall be provided.
Lettering to be encapsulated between two (2) layers of Mylar, for protection and longevity.
LETTERING DESIGN
The driver's side and to passenger's side (2 -each) chassis cab front doors shall be lettered as follows:
The Department name (top row) shall be in a "straight-line", and shall read: CHANHASSEN.
The words: FIRE DEPT. shall be in a "straight-line" immediately below Fire Department name.
VEHICLE NUMBER
The vehicle's assigned number shall be displayed in the following form:
ENG 13
Lettering shall match the above specified Department name, in style, material, and size; and be located: on
the Front Chassis Cab doors.
FLAG GRAPHICS ON APPARATUS BODY
A color image of the "Flying American Flag" is to be furnished and installed on upper apparatus body sides.
Image is to be a vinyl graphic, removable only with heat and solvent.
"SPECIAL DESIGN FEES - 1ST TIME MALTESE CROSS EMBLEMS"
02/11/16
74
Chanhassen Fire Dept.
Built For Life
Custom _
As Per HGAC Model CB01
CAFS Quick Attack
The following specified custom door emblems will be designed by the graphics material supplier.
"MALTESE CROSS EMBLEMS"
One (1) pair of 10" diameter Maltese Crosses emblems, of simulated gold leaf material, is to be furnished and
installed per Fire Dept approval.
PREPARATIONS FOR CHEVRON GRAPHICS
Due to the dissimilar metal content encapsulated in the Chevron Graphics Materials, the portions of the
apparatus body to be Chevron overlaid; are first to be prime painted and finish painted, thus providing a
barrier coat.
Following specified Chevrons are to be applied to the rear apparatus body fabrications only (rear body
corners and rear facing panel), not to the exterior surface of any specified rear compartment door(s).
CHEVRON STRIPING, REAR OF APPARATUS, REFLEXITE
Up to 48 square feet of NFPA compliant color and pattern 6" multiple diagonal Reflexite reflective stripes
are to be provided, full width at rear of apparatus body. Stripes are to form "Chevrons", using alternating
Solid Red/Fluorescent Yellow -Green reflective stripes, only interrupted by the rear apparatus lighting,
handrails, steps, and other bolt -on accessories. Chevron patterned material is to be applied on to the flat
metal "painted" surface, prior to the final installation of the specified bolt -on (removable) fixtures and
accessories. Stripes shall be oriented at 45 -degree angle, sloping downward and away from centerline of
vehicle.
COST ALLOWANCE: COMPARTMENT SHELVING AND RESCUE TOOL MOUNTING
The apparatus total cost shall include an "Allowance" of $2,000.00, for furnishing and installation of
adjustable shelving and rescue tool mountings, in the driver and passenger side compartments.
SUCTION HOSE OR SUPPLY HOSE:
Per NFPA 1901 current edition, it is acknowledged the End user shall provide a minimum of 20 -ft. of suction
hose or 15 -ft. of supply hose and install it on this pumper prior to placing in service.
02/11/16
75
Bunt
For
lite
VUSMUFOE
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFS Quick Attack
NFPA REQUIRED FIRE HOSE AND NOZZLES - END USER RESPONSIBILITY
NOTE In order to meet the current requirements of NFPA 1901 it is acknowledged that, the end user will
furnish and appropriately mount any and all Fire Hose and Nozzles not listed herein but as required by the
most recent standards prior to placing this vehicle in service.
PIKE POLES - END USER RESPONSIBILTY
NOTE In order to meet the current requirements of NFPA 1901 it is acknowledged that the end user will
furnish, the minimum number of pike poles specified prior to putting this vehicle in service.
AXES - END USER RESPONSIBILITY
NOTE In order to meet the current requirements of NFPA 1901 it is acknowledged that the end user will
furnish, the minimum axes specified prior to putting this vehicle in service.
FIRE EXTINGUISHERS - END USER RESPONSIBILITY
NOTE In order to meet the current requirements of NFPA 1901 it is acknowledged that the end user will
furnish, the minimum fire extinguishers specified prior to putting this vehicle in service.
WRENCH HOLDERS - END USER RESPONSIBILITY
NOTE In order to meet the current requirements of NFPA 1901 it is acknowledged that the end user will
furnish, the minimum wrench holders specified prior to putting this vehicle in service.
WHEEL CHOCKS
See above MODIFICATIONS TO CHASSIS segment, for wheel chocks to be provided.
HAND LANTERN(S) - END USER INSTALLED
NOTE In order to meet the current requirements of NFPA 1901 it is acknowledged that the end user will
furnish prior to placing in service, a minimum of two (2) appropriate portable hand lights, mounted in
02/11/16
76
_ BuiIf For tife
Cusum
Chanhassen Fire Dept.
As Per HGAC Model CB01
brackets fastened to the apparatus.
CAFS Quick Attack
FOLLOWING ADDITIONAL EQUIPMENT/ACCESSORIES SHALL BE FURNISHED:
FIRST AID KIT - END USER PROVIDED
NOTE In order to meet the current requirements of NFPA 1901 it is acknowledged that the end user will
furnish, a First Aid Kit as specified prior to putting this vehicle in service.
TRAFFIC VESTS - END USER RESPONSIBILITY
NOTE In order to meet the current requirements of NFPA 1901 it is acknowledged that the end user will
furnish, appropriate traffic vests, one for each seating position. Vests should comply with ANSI/ISEA 207
and have a five -point breakaway feature that includes two at the shoulders, two at the sides, and one at the
front.
TRAFFIC FLARES - END USER RESPONSIBILITY
NOTE In order to meet the current requirements of NFPA 1901 it is acknowledged that the end user will
furnish, a minimum of five (5) appropriate traffic warning devices such as highway flares.
TRAFFIC FLARES - END USER RESPONSIBILITY
NOTE In order to meet the current requirements of NFPA 1901 it is acknowledged that the end user will
furnish, a minimum of five (5) appropriate traffic fluorescent traffic cones.
DEFIBRILLATOR - END USER RESPONSIBILITY
NOTE In order to meet the current requirements of NFPA 1901 it is acknowledged that the end user will
furnish, the automatic external defibrillator (AED) specified prior to putting this vehicle in service.
SCBA - END USER RESPONSIBILITY
NOTE In order to meet the current requirements of NFPA 1901 it is acknowledged that the end user will
furnish, the required SCBA (Self -Contained Breathing Apparatus) specified for each seated position, but not
fewer than four (4), prior to putting this vehicle in service.
SCBA SPARE CYLINDERS- END USER RESPONSIBILITY
02/11/16
77
-.• ""`
Built For
file
CUStOM FORE
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFS Quick Attack
NOTE In order to meet the current requirements of NFPA 1901 it is acknowledged that the end user will
furnish and mount in a bracket fastened to the apparatus or stored in a specially designed storage space, the
required SCBA spare cylinders required prior to putting this vehicle in service. Each cylinder
DELIVERY TO FIRE DEPARTMENT
The completed unit shall be delivered to the purchaser with full instructions provided to Fire Department
personnel on operation, care, and maintenance of apparatus at the purchaser's fire station.
DELIVERY ENGINEER
Delivery shall be performed by a factory trained Delivery Engineer only employed by the Bidder. Delivery
Engineer shall remain in the community a reasonable time for training of Fire Department personnel and
making normal adjustments.
Delivery shall be considered to include, but not be limited to:
A. Transportation of the Fire Apparatus.
B. Conducting day or evening classes for instruction of Fire Department personnel and Drivers for operation.
The Delivery Engineer shall be factory trained, fully capable of conducting informative classes on the
complete operation of the vehicle. This means familiarity with engine, running gear, transmission, driving
skill, as well as handling of line voltage equipment and all controls.
The Delivery Engineer shall set delivery and instruction schedule with the person appointed by Purchaser,
recognizing the need for either daytime or evening classes. Advance notice of at least one (1) week will be
given, advising the specific day on which the new apparatus will arrive.
The Purchaser shall make all housing arrangements for the Delivery Engineer and provide him with
transportation to and from lodging and nearest available airport or rental car agency (if it applies). The cost
of all housing and other living expenses are to be paid for by the Delivery Engineer.
GENERAL WARRANTY
The new fire Pumper apparatus manufactured per these specifications shall be warranted for a period of ONE
(1) year from the date of delivery, except for chassis and other components noted herein.
02/11/16
78
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFS Quick Attack
Under this warranty, Bidder agrees to furnish any parts to replace those that have failed due to defective
material or workmanship where there is no indication of abuse, neglect, unusual or other than normal service
providing that such parts are, at the option of the Bidder, made available for inspection upon request,
returned to Bidder's factory or other location designated by Bidder with transportation prepaid within 30 days
after the date of failure or within ONE (1) year from the date of delivery of the apparatus to the original
purchaser, whichever occurs first, and inspection indicates the failure was attributed to defective material or
workmanship. Accessories/components warranted by their original manufacturer may be subject to
reinstallation charges under the terms of their respective warranties, especially if such warranties exceed the
above 1 -year warranty terms.
The warranty on the chassis and chassis supplied components, storage batteries, generators, electrical lamps
and other devices subject to deterioration is limited to the warranty of the manufacturer thereof and
adjustments for the same are to be made directly with the chassis manufacturer by the Purchaser.
This warranty will not apply to any fire apparatus which has been repaired or altered outside the
Manufacturer factory or designated facility in any way, which, in the manufacturer's opinion might affect its
stability or reliability. Each warranty claim needing repair or service at the designated facility must receive
pre authorization by Manufacturer prior to performance of any work.
This warranty will not apply to those items which are usually considered to be normal maintenance and
upkeep services: including, but not limited to, normal lubrication or proper adjustment or minor auxiliary
pumps or reels.
Refer to the "FIRE PUMP" section and "BOOSTER TANK" section for specific extended Manufacturer's
warranties on the provided Fire Pump and Water (Foam).Tank(s).
This warranty is in lieu of all other warranties, expressed or implied, all other representations to the original
purchaser, and all other obligations or liabilities, including liabilities for incidental or consequential damage
on Bidder's part. Without limiting the foregoing, any express or implied warranties of merchantability or
fitness for a particular purpose or warranties arising by Customer usage or by operation of law with regard to
any products delivered pursuant hereto are expressly disclaimed. Bidder neither assumes nor authorizes any
person to assume for Bidder, any liability in connection with the sales of Bidder's apparatus unless made in
writing by the Bidder.
20 -YEAR WARRANTY ON STAINLESS STEEL BODY FABRICATIONS -TRANSFERABLE
CUSTOM FIRE APPARATUS, INC. shall warrant to the original and second purchasers only that the
stainless steel body components as fabricated by and assembled by CUSTOM FIRE APPARATUS, INC.,
under normal use and with reasonable maintenance, are structurally sound and shall remain so, for a period of
02/11/16
79
- Built For
Life
�HSt6M
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFS Quick Attack
Under this warranty, Bidder agrees to furnish any parts to replace those that have failed due to defective
material or workmanship where there is no indication of abuse, neglect, unusual or other than normal service
providing that such parts are, at the option of the Bidder, made available for inspection upon request,
returned to Bidder's factory or other location designated by Bidder with transportation prepaid within 30 days
after the date of failure or within ONE (1) year from the date of delivery of the apparatus to the original
purchaser, whichever occurs first, and inspection indicates the failure was attributed to defective material or
workmanship. Accessories/components warranted by their original manufacturer may be subject to
reinstallation charges under the terms of their respective warranties, especially if such warranties exceed the
above 1 -year warranty terms.
The warranty on the chassis and chassis supplied components, storage batteries, generators, electrical lamps
and other devices subject to deterioration is limited to the warranty of the manufacturer thereof and
adjustments for the same are to be made directly with the chassis manufacturer by the Purchaser.
This warranty will not apply to any fire apparatus which has been repaired or altered outside the
Manufacturer factory or designated facility in any way, which, in the manufacturer's opinion might affect its
stability or reliability. Each warranty claim needing repair or service at the designated facility must receive
pre authorization by Manufacturer prior to performance of any work.
This warranty will not apply to those items which are usually considered to be normal maintenance and
upkeep services: including, but not limited to, normal lubrication or proper adjustment or minor auxiliary
pumps or reels.
Refer to the "FIRE PUMP" section and "BOOSTER TANK" section for specific extended Manufacturer's
warranties on the provided Fire Pump and Water (Foam).Tank(s).
This warranty is in lieu of all other warranties, expressed or implied, all other representations to the original
purchaser, and all other obligations or liabilities, including liabilities for incidental or consequential damage
on Bidder's part. Without limiting the foregoing, any express or implied warranties of merchantability or
fitness for a particular purpose or warranties arising by Customer usage or by operation of law with regard to
any products delivered pursuant hereto are expressly disclaimed. Bidder neither assumes nor authorizes any
person to assume for Bidder, any liability in connection with the sales of Bidder's apparatus unless made in
writing by the Bidder.
20 -YEAR WARRANTY ON STAINLESS STEEL BODY FABRICATIONS -TRANSFERABLE
CUSTOM FIRE APPARATUS, INC. shall warrant to the original and second purchasers only that the
stainless steel body components as fabricated by and assembled by CUSTOM FIRE APPARATUS, INC.,
under normal use and with reasonable maintenance, are structurally sound and shall remain so, for a period of
02/11/16
79
""� Built For
Life
EUStOM_'. tR
Chanhassen Fire Dept.
As Per HGAC Model CB01
OAFS Quick Attack
20 -YEARS. Furthermore, all stainless steel fabrications shall remain free from corrosion perforation, for the
same 20 YEARS.
Body Warranty coverage is transferable to a second owner of the vehicle, if applicable. In the event that the
body is "remounted" to another chassis that is different from the chassis of origination, this warranty shall be
void.
This warranty does not apply to the following items which are covered by a separate warranty: paint finish,
hardware, moldings, and other purchased or non -stainless steel accessories which are attached to this body.
Surface tarnishing or discoloration on any exposed body surface is not covered under this warranty.
Body Damage that occurs when normal wear and tear to hinges, latches, or other fasteners results in
damage to doors or body panels is not covered. It is the responsibility of the purchaser to maintain fit
and alignment of doors and latches. This warranty terminates upon transfer of possession or
ownership from the second purchaser.
NOTE: This 20 -year warranty requires that the body be equipped with the purchased option of
CustomFIRE's tubular stainless steel body subframe.
CUSTOM FIRE APPARATUS, INC. MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, WITH
RESPECT TO THE STAINLESS STEEL BODY AND ALL IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED.
CUSTOM FIRE APPARATUS, INC. shall replace, without charge, repair at the factory, or make a fair
allowance for any defect in material or workmanship demonstrated to the satisfaction to have existed at the
time of delivery or not due to misuse, negligence, or accident. If CUSTOM FIRE APPARATUS, INC. elects
to repair the body, the extent of such repair shall be determined solely by CustomFire, and shall be performed
solely at the Osceola, Wisconsin factory, or at an OEM approved facility. The expense of any transportation
to or from such repair facility shall be borne by the purchaser and is not an item covered under this warranty.
CUSTOM FIRE APPARATUS, INC. shall not be liable for consequential damages and under no
circumstances shall its liability exceed the price for a replacement body. The remedies set forth herein are
exclusive and in substitution for all other remedies to which the purchaser would otherwise be entitled.
CUSTOM FIRE APPARATUS, INC. shall be given a reasonable opportunity to investigate all claims. The
purchaser must commence any action arising out of, based upon or relating to agreement or the breach
thereof, within twelve months from the date the cause of the action occurred.
"Original Vehicle" requires that each of the following apparatus components match the As Delivered state of
02/11/16
80
Chanhassen Fire Dept.
Built For life
Custom -
As Per HGAC Model CB01
CAFS Quick Attack
the vehicle and refers to the state of the apparatus at time of delivery including Original Apparatus Chassis,
Original Apparatus Pump and Associated Plumbing, Original Apparatus Body Components and
Enhancements, Original Apparatus Electrical Systems, and Original Water Tank.
10 -YEAR APPARATUS PAINT WARRANTY
The TEN (10) year paint performance guarantee will cover the areas of the vehicle as are originally finished
by the apparatus body builder with the specified product for a period of TEN (10) years beginning the day the
vehicle is delivered to the purchaser.
The areas as outlined on the Guarantee Certificate, will be covered for the following paint failures:
GUARANTEE INCLUSIONS:
FULL APPARATUS BODY:
* Peeling or delaminating of the topcoat and/or other layers of paint.
* Cracking or checking
* Loss of gloss caused by cracking, checking, or hazing.
* Any paint failure caused by defective finishes which are covered by this guarantee.
All guarantee exclusions, limitations, and methods of claims are covered in the full certificate provided to the
original owner.
The warranty on the chassis paint is limited to the warranty of the chassis manufacturer thereof and
adjustments for the same are to be made directly with the chassis manufacturer by the Purchaser. Where
painted shutter style doors are provided the warranty is limited to that which is provided by the manufacturer
thereof. Graphics are excluded from refinishing under warranty.
LIFETIME SUB -FRAME WARRANTY - STAINLESS STEEL
The specified tubular stainless steel apparatus body sub frame shall be warranted to the original owner, for
the vehicle lifetime, against cracks, corrosion and rubber isolator deterioration.
02/11/16
81
Chanhassen Fire Dept.
-x�
' Built For Lite
Custom
As Per HGAC Model CBO 1
CAFS Quick Attack
WARRANTY - ELECTRICAL SYSTEM - 12 VOLT DC, 2 -YEARS CFA CONTENT
The Apparatus 12 -volt DC Electrical System (exclusive of chassis) shall be covered, by Custom Fire
Apparatus, Inc. under normal use with normal service and maintenance, for a period of two (2) years,
including Parts & Labor. This warranty covers: Power Distribution System (PDC), Looms and Harnesses,
Multi -Pin Connectors, and Workmanship as provided by Custom Fire Apparatus, Inc. Individual emergency
and non emergency electrical devices, light fixtures, audible equipment, intercoms, and motors shall be
covered by the prevailing manufacturer's new parts warranty.
LIFETIME WARRANTY - WATER TANK
The water tank, and its installed accessories, shall be covered by a "Lifetime" Warranty, against cracks,
corrosion, or other failures caused by the tanks design and normal use of the same. The warranty shall be
between the tank manufacturer, and the customer.
TANK CRADLE STRUCTURE WARRANTY
The tank cradle is to have a lifetime warranty, covering both structural and corrosion, as provided by body
builder.
LIFETIME WARRANTY - FOAM TANK(S)
The foam reservoir(s)/tank(s), and installed accessories, shall be covered by a "Lifetime" Warranty, against
cracks, corrosion, or other failures caused by the tanks design and normal use of the same. The warranty shall
be between the foam tank manufacturer, and the customer.
PUMP WARRANTY
The specified Waterous fire pump and Waterous accessories shall carry a Waterous five (5) year warranty
covering defective parts only.
Refer to above "Fire Pump System" section for furnished pump manuals.
PUMP PLUMBING WARRANTY
02/11/16
82
-- Built For
Life
USIOM
Chanhassen Fire Dept.
As Per HGAC Model CB01
CAFS Quick Attack
The stainless steel plumbing components and ancillary brass fittings used in the construction of the
water/foam plumbing system shall be warranted for a period of ten (10) years or 100,000 miles. This covers
structural failures caused by defective design or workmanship, or perforation caused by internal or external
corrosion, provided the apparatus pumping system is used in a normal and reasonable manner. This warranty
is extended only to the original purchaser for a period of ten (10) years from the date of delivery.
Additionally, labor to replace defective components and fittings will be covered for a period of One (1) year
beyond the delivery date.
02/11/16
83
Capital Improvement Program 2016 lhru 2020
City of Chanhassen, MN
Project # EQ -054
Project Name Fire Vehicles
Department
Major Equipment
Contact
Don Johnson
Type
Vehicles
Useful Life
10-15 years
Category
Fire
Account #1 422-0000-4704 Account #3 Priority n/a
Account 42 Account 44
Description Total Project Cost: $2,693,500
Replacement of existing emergency response vehicles and major apparatus. This request outlines a schedule for existing vehicles.
2016 - Replace Rescue 12 with a mini -pumper that includes a fleet reduction of Rescue 11 for re -purposed use or sale
2017 - Replace 2005 Polaris Grass Response
2019 - Replace 1996 Toyne Engine 21
Replace 2008 Command Vehicle 4
2020 - Replace 1989 100 ft. Platform Ladder
Replace Fire Marshal Vehicle
Vehicles are reaching or exceeding useful life standards outlined by NFPA for emergency response front line service. Major apparatus require a
two year process to spec, order and manufacture.
Prior Expenditures
F--4-30—,500-1 Vehicles
Total
Prior Funding Sources
2016
2017 2018
2019
2020
Total
250,000
20,000
640,000
1,353,000
2,263,000
Total 250,000
20,000
640,000
1,353,000
2,263,000
430,500 Capital Replacement
Equipment Fund
Total Old Public Works Building
Fund
2016 2017 2018 2019 2020 Total
20,000 640,000 53,000 713,000
250,000 1,300,000 1,550,000
Total 250,000 20,000 640,000 1,353,000 2,263,000
Budget Impact/Other
Fhese are considered front line response vehicles and impact response to fire incidents within the City and to mutual aid partners.