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1i. Approve Quotes for Security Contract for Water Treatment Plant, Proj. 04-08 CITY OF CHANHASSEN 7700 Market Boulevard PO Box 147 Chanhassen, MN 55317 Administration Phone 952.2271100 Fax: 952.227 1110 Building Inspections Phone 952.2271180 Fax 952.2271190 Engineering Phone 952.227 1160 Fax 952.227 1170 Finance Phone 952.227 1140 Fax 952.227 1110 Park & Recreation Phone 952.227 1120 Fax 952.227 1110 Recreation Center 2310 Coulter Boulevard Phone 952.2271400 Fax 952.2271404 Planning & Natural Resources Phone 952.2271130 Fax 952.2271110 Public Works 1591 Park Road Phone 952.2271300 Fax 952.2271310 Senior Center Phone 952.227 1125 Fax 952.227 1110 Web Site www.ci.chanhassen.mn.us 1~ - MEMORANDUM TO: Todd Gerhardt, CIty Manager f!) Paul Oehme, Dlf. of PublIc Works/CIty EngIneer? I O/~ FROM: DATE' August 14,2006 SUBJ: East Water Treatment Plant: Approve Change Order No.2 for ModIficatIOns to Well Nos. 2, 5, and 6 - Project No. 04-08 REQUESTED ACTION Approve Change Order No.2 for Improvements to Well Nos. 2,5 and 6. BACKGROUND On December 12,2005, City CouncIl approved Change Order No.1 deductIon In the amount of $63,391.25 from the Water Treatment Plant Contract. DISCUSSION Well Nos. 2, 5 and 6 electncal system will need to be modIfied to allow the well water to be pumped to the water treatment plant. Also, an electncal component, VFD (Variable Frequency Drive) for new Well No. 10 should be modified based on the pumping data and groundwater modelIng. The VFD for Well No. 10 is located in the water treatment plant. Well Nos. 2, 5 and 6 currently pump directly Into the dIstnbutIOn system (see map). The statIc pressure or "head condition" in the distribution system IS much greater than the pressure needed to pump the water to the water treatment plant. The pumpIng specifications of the well pumps should be modIfied to compensate for the change in head condition. If the well pumpIng specificatIOns were not modIfied, the aquifer would be drawn down to unacceptable levels. Staff and the City's consultant, KaedIng and Associates, Inc, have revIewed several optIOns to modIfy the well specificatIOns to the new head condItIOns. They included replaCIng or modIfYIng pumps, replacing the motors and changing the electncal components for the wells. Changing or adding the electrical components was shown to be the most cost effective approach. SpeCIfically, changIng or addIng VFD's to wells was found to be the most cost effectlve. VFD's are standard eqmpment on all new wells the City has constructed recently, IncludIng Well Nos. 10 and 11. VFD's are hke dImmer SWItches for hghts. They allow an electnc motor to be run at varYIng, rotatIOnal speeds. Without VFD's, motors run at only one speed. The City ot Chanhassen · A growing community with clean lakes, quality schools, a charming downtown, thriving businesses, winding trails, and beautiful parks. A great place to live, work, and play Todd Gerhardt WTP Change Order No.2 August 14,2006 Page 2 The existing wells do not have drawdown monitors. Drawdown monitors constantly monitor the aquifer levels and send the information back through the SCADA system to the controller. All new wells that the City has drilled recently have drawdown monitors, including Well Nos. 10 and 11. Currently, staff has to physically lower a drawdown mom tor into Well Nos. 2, 5 and 6 to find out the level of the aquifer. With the addition of Well No. 11 in close proximity to Well Nos. 2, 5 and 6, aquifer levels should constantly be monitored. Drawdown monitors should be installed at the existing wells at this time. Kaeding and Associates, Inc. has produced detailed specifications and drawings for the work. Also, the consultant, staff and the contractor have reviewed the scope of the work on site to ensure no work was missed. In general, the scope of the change order work includes: 1. Furnish and install a new VFD at Well No.2 and convert the well to variable-speed operation. 2. Install a VFD (previously intended for Well No. 10) at Well No.5 and convert the well to variable-speed operation. 3. Furnish and install a larger VFD for Well No. 10 to be installed In the water treatment plant. 4. FurnIsh and install aquifer draw down monitors on Well Nos. 2, 5 and 6 and connect a sensor to the SCADA system. 5. SCADA revisions for variable speed operations for wells. 6. Electrical modifications or removals at wellhouses necessary for improvements, which also include removal of electrical chemical feed equipment. 7. Electrical circuitry improvements for City-installed air conditioning system. 8. Upgrade Wellhouse No.6 main conductors to comply with NEC and to accommodate the combined load of Well Nos. 6 and 11. To save on costs, staff will be responsible for the following work: 1. Remove interior walls for Wellhouse No.6. 2. Remove chemical feed equipment, tanks and piping from Wellhouse No.2 and 6. Todd Gerhardt WTP Change Order No.2 August 14,2006 Page 3 3. Remove Well house No.6 chemical room exhaust fan, intake louver, dampers and ductwork and patch openings. 4. Remove Wellhouse No 6 chemical room sprinkler system and associated pIpIng. 5. Furnish and install splIt air conditioning system for Wellhouse No.6. Staff had originally envisioned this work to be separate from the water treatment plant contract. However, the work has become more complex and costly then originally planned. Due to the tight schedule for the water treatment plant and the staging for connecting the wells to the treatment plant, this work should be coordinated and managed by the water treatment plant prime contractor. The change order cost for all Improvements is $120,035.00. Kaeding and Associates, Inc. has reviewed the change order costs and finds it acceptable. The budgeted amount for this work in the 2006 CIP was $70,000. Funding for the project is 100% from the Water Utility Fund. The security system and the fiber optic contracts for the water treatment plant are both under budget. Both of these projects were paid for by the Water Utility Fund. The security system contract is under budget by $20,242, and the fiber optic contract, which was approved by Council on April 10, 2006, is under budget by $21,567. If all three of the projects (change order for Well Nos. 2, 5 and 6, security system and fiber optic contract) were combined, the net difference would be $8,226.00 over the budgeted amount. Staff is requesting the change order be approved at this time. Attachment g:\eng\public\04-08 wtp\bkgd 081406 approv co wells 256.doc I Capital Improvement Program City of Clumhossen, MN 2006 thru 2010 Account # 1 700-0000-4530 Account # 3 Contact Unassigned Department Water System Improvements Type Improvement Useful Life Unassigned Category Utilities Priority n/a Project # W-032 Project Name Well Rehabilitation Program Account #2 Description I This program annually inspects and performs regular maintenance of the City's wells. Well pumps are recommended to be serviced every 8 years. Total Project Cost $175,000 Justification I To extend the life and ensure reliability of the City's well fields. Performing regular maintenance will extend the life of well components, reduce emergency calls and have a more reliable water supply system. Expenditures Maintenance 2006 70,000 Total 70,000 . 2007 2008 35,000 35,000 2009 35,000 35,000 2010 35,000 35,000 Total 175,000 175,000 Funding Sources Water Utility Fund 2006 70,000 Total 70,000 2007 2008 35,000 35,000 2009 35,000 35,000 2010 35,000 35,000 Total 175,000 175,000 Operational Impact/Other I 147 , ~".~" / ' " /' " -- -- --q- ---- - - 1 [--- -r -- ! - -T--- T -- -~ - i "'1ell rOisel NO! 2 & 5 I L ~ _ --l.. _ __ _ _ l. _ _ _ r - - - --~--T - -- -- -- --- -1 - --- ---. - '-i--- - --. - --. . 1 ! ... I Weill Hduse No 6 · ! I I I I I I ~ I I I I i_i. _ ___. _ L _ _ _ _ _, __. __ _____l__._____ ____~ CHAN VIEW I ~--'--T--r-D I I I I i I ,. I I I' I : I I I !I I I, i Ii' L___________~~:_~__~ I ,I. ,/"/' " ,,/' ,,/' ,/ ',/' " /' . ' I - 1 I I I I . - - -...- - i i W 78TH 8T ~ ~ ~ ~ ~",r" yr' ",,,,,; ,,~,/,; ,~". / \ \. " (........ - . .... ....... -..--....-..-..--. -. ~._.- ./ EAST WATER TREATMENT PLANT .. - -- - -- ...-.,." /", -,' / -' ./ " ",I'''' ./ "- '" "~...' ,/ ./ / " ; / -' " N W~E WELL HOUSE LOCATIONS s August 9, 2006 G: \E NG\Jo/een\EngProj\Pa u/\ WtrTreat