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Erhart Farm - Lift Station CalculationsErhart Farm Alliant Project No. 200090 Lift Station Calculations Chanhassen, MN E N G I N E E R I N G Flow: ALLIANT E N G I N E E R I N G Project Name: Erhart Farm Project Number: Alliant Project No: 200090 Average Daily Flow = 79,100 gpd = 54.931 gpm « (ADF = 226 homes x 350 gpd) Peak Factor = 4.0 Peak Flow = 316,400 gpd = 219.722 gpm Equivalent Pipe Length: Forcemain Size = 4 inch Length to connection = 5041.8 ft Total Design Length = 5219.4 ft Wetwell Design: Starts per hour = Volume Required = Diameter of Wetwell = Cross -sectional area = Storage Depth Required = Wetwell Elevations: Fittina Tvoe Number of Eauiv. Lenath Total F_a_ I ana(•h 45 23 5.04 115.92 90 1 20.2 20.2 TEE (RUN) 5 8.3 41.5 TEE (900 TURN) 0 20.2 0 GATE VALVE 0 2.35 0 CHECK VALVE 0 28 0 ANGLE VALVE 0 56 0 GLOBE VALVE 0 112 0 Total Additional Equivalent Length = 177.62 6 10 minute cycle time Formulas: 54.931 gpm 219.722 gpm Cycle Time: t = V/(Qd-Qi) + V/Qi 411.98 gallons = 55.08 cubic feet Therefore, Volume: Volume = t*Qi*(Qd-Qi) / Qd 8 ft 50.27 square feet Cross -sectional Area: pi * r12 1.10 ft Depth Required: cubic feet/cross-sectional area Top of Wetwell Elevation = 896.90 ft Invert of incoming pipe = 866.17 ft Storage Depth Provided = 1.25 ft Check Cycle Time: Fill Time: 8.56 minutes = Max Run Time: 2.85 minutes = Alarm on: 865.67 ft Lag pump on: 864.42 ft Lead pump on: 863.17 ft Pumps off: 861.92 ft Bottom of Wetwell: 859.92 ft Total Depth of Wetwell: 36.98 ft Provided Storage / Qi Provided Storage / (Qd - Qi) Cycle Time: 11.41 minutes Below 30 minute septic time limit. Therefore acceptable. ALLIANT E N G I N E E R I N G Project Name: Erhart Farm Project Number: Alliant Project No: 200090 Frictional Loss: Hazen Williams "C" Value: 120.0 FIOW In ODm FM PinP..S'i7_P. Total Fn I annth I Init Frirtinn Total Frin+innal I nee 180 4 5219.37 0.026 137.856 190 4 5219.37 0.029 152,358 200 4 5219.37 0.032 167,524 210 4 5219.37 0.035 183.349 220 4 5219.37 0.038 199.827 Static Head: Existing Grade = 896.40 ft (Top of wetwell - 0.5 feet) Elevation of FM = 889.40 ft (7 foot deep) Bottom of Wetwell = 859.92 ft (Top of wetwell - depth of wetwell) FM Highest Elevation = 921.33 ft Static Head = 61.41 ft (FM elevation - bottom of wetwell to high point on route) Total Dynamic Head: Connection Head Flow in aom StaflC Head CCnnertinn Haad Frirtinn Haan Total nvnamirt Haan \/clnni+v in inn 180 61.41 0 137.856 199.3 4.60 210 61.41 0 152.358 213.8 5.36 240 61.41 0 167.524 228.9 6.13 270 61.41 0 183.349 244.8 6.89 320 61.41 0 199,827 261.2 8.17 Bouvancv: (Assume GW 0.5' below surface) Input Parameters: Formulas: Density of Concrete = 150.0 Ibs/cf Boyancy upward Force = Area x Depth below water table x Density of water Density of Soil = 100.0 Ibs/cf Density of Water = 62.4 Ibs/cf Downward Force = Structure weight + concrete slab Structure Wall Thickness = 0.75 ft Water Table Elevation = 896.40 ft Diameter of Wetwell = 8.0 ft Depth of Wetwell = 37.0 ft Force Balance Calculations: Upward Force = 163,564 Ibs Structure Downward Force = 104,558 Ibs Concrete Slab Thickness Needed = 6.18 ft (assume slab is 1 foot larger in diamter than wetwell) Cubic Yards of Concrete Needed = 14.57 cy SULZER XFP101 G VA 60HZ (wet pit/dry pit) Testnorm H / ft Head aP 'Ps' IS09906:2012,HI 11.6/14.6 Gr2B 260 110 239,6 103.7 220 200 90 180 80 160 70 140 60 120 50 100 40 80 30 60 40 20 37.31 30 20 OV. tOf IOX 33.38 30.93 20 20 10 10 0 0 NPSH / ft 2.572 1 0 0 40 80 120 160 206.8 240 Q / US g.p.m. 2021-12-13 PE300/2_G-60H2 _ g Al t Application range ► Shaft power P2 Hydraulic efficiency Leff' ' NPSH-values Operating data specification Power input 40,3 hp Flow 206,8 US g.p.m. Head 240 ft Efficiency 3314 % Rated power 37,3 hp NPSH 2,57 ft Fluid Wastewater Temperature 68 OF Nature of system Single head pump No. of pumps 1 Pump data Type XFP101 G VX 60HZ (wet pit/dry pit) Make SULZER Series XFP PE1-PE3 Impeller Vortex impeller N° of vanes 6 Impeller size 91/3inch Free passage 2,52 inch Suction flange DN100 Discharge flange DN100 Type of installation Moment of inertia 03717 lb ft2 Not chosen Motor data Rated voltage 230 V Frequency 60 Hz Rated power P2 40,2 hp Nominal Speed 3540 rpm Number of poles 2 Efficiency 92,4 Power factor 0189 Rated current 9116 A Starting current 744 A Rated torque 5917 Ibf ft Starting torque 161 Ibf ft Degree of protection IP 68 Insulation class H No. starts per hour 15 Sulzer reserves SpaixO 4, Version 4.3.12 - 2020/05/28 (Build 328) Data version Aug 2020 the right to change any data and dimensions without prior notice and can not be held responsible for the use of information contained in this software. Curve number Pump performance curves SULZER Reference curve XFP101G VX 60HZ XFP101 G VX 60HZ (wet pit/dry pit) Discharge Frequency DN100 60 Hz Density Viscosity Testnorm Rated speed Date 62,32 Ib/ft3 1,077E-5 Os IS09906:2012,Hl 11.6/14.6 Gr2B 3544 rpm 2021-12-13 Flow Head Shaft power Power input Rated power P2 Hydraulic efficiency NPSH 206,8 US g.p.m 240 ft 37,3 hp 40,3 hp 40,2 hp 3314 % 2,57 ft H/ft FHead 3 Sulzer reserves the right to change any data and dimensions without prior notice Spaix® 4, Version 4.3.12 - 2020/05/28 (Build 328) and can not be held responsible for the use of Information contained in this software. Data version Aug 2020 Frequency PE3 60 Hz Motor performance curve SULZER PE300/2-&60HZ Rated power rService factor Nominal Speed Number of poles Rated Voltage Date 40,2 hp 3 3540 rpm 2 230 V 2021-12-13 0 10 20 30 40 50 60 70 80 90 100 110 120 P2/P2n l% n / rpm 92,74 % - cos tp P, / hp 4800 _ - n 4600 I/In 1,3 52 4400 S P 1,25 50 4200 - M/Mn 112 48 n 1,15 46 4000 1,1 44 3800 1,05 42 3544 1 40.26 0% 25% 50% 75 % 3400 100% 125% 0,95 38 3200 - _ -- -- 36 0.886 3000 34 2800 008 32 2600 - --- --. - 0,75 30 0,7 28 2400 0165 =26 2200 _ 096 24 2000 0,55 22 1800 - 005 20 1600 -- -- - - 0145 18 1400 - - -- - 0,4 16 1200 - 0,35 14 1000 - -_ 013 12 800 0,25 10 0,2 8 600 0,15 6 400 0,1 4 200 0,05 2 0 0 0 0 4 8 12 16 20 24 28 32 37.31 40 44 48 52 P, / hp Symbol No loac 25 % 50 % 75 % 100 % 125 % P2 / hp 0 10,06 20,12 30,17 40,23 50129 Pi/hp 81425 14573 22,86 32559 43,53 55,16 n / % 0 68,27 88,01 92,57 92,41 91,17 n/rpm 360C 3589 3574 3557 3538 3517 cos (p 0,538E 017 01805 01865 0189 018884 I / A 29,28 3914 53,15 70153 91,56 11612 s / % 0 013066 0172 11197 1,721 21306 M / IV ft 0 14372 29,56 44,56 59,72 7511 Tolerance according to VDE 0530 T1 12.84 for rated power Starting current Starting torque Moment of inertia No. starts per hour 744 A 161 Ibf ft 2 558 lb ft2 15 Sulzer reserves Spaix® 4, Version 4.3.12 - 2020/05/28 (Build 328 Data version Aug 2020 the right to change any data and dimensions without prior notice and can not be held responsible for the use of Information contained in this software.